2002-2007 Honda CB900F / 919 / Hornet Service Manual

Honda 919 and CB900F — Technical Service Scope

• Covers 2002–2007 Honda CB900F, 919, and Hornet motorcycles, including standard and California-specific fuel injection configurations
• Official Honda Motor Co., Ltd. service publication, date of issue December 2001
• Includes 124 detailed illustrations and cable routing diagrams, 8 pages of torque specifications, and 4 pages of system-specific fault code diagnostic flow charts
• Files are formatted for standard letter and A4 printing
• OCR text layer allows you to jump to a specific torque spec or electrical resistance value by keyword
• This 2001 first edition serves as the primary technical reference for the 919 model lineup, documenting the transition to PGM-FI electronic management systems

Component and System Documentation

The 432-page manual provides detailed technical breakdown of the 919 motorcycle systems. Content ranges from engine removal and installation to chassis and electrical maintenance. Chapters provide specific references for the PGM-FI system, lubrication, cooling, cylinder head and valve train, clutch and gearshift linkage, and the alternator/starter clutch. Frame-related sections cover body panels, suspension, and hydraulic brake maintenance, while the electrical section documents ignition, starting, and lighting system diagnostics.

Specification and Reference Data

This document provides high-depth data for component identification and service. Engine oil capacity for standard oil changes is documented at 3.6 liters. The 919 throttle grip free play is specified at 2–4 mm. Valve clearance for the intake is listed at 0.16 ± 0.03 mm in the cylinder head specification table. Cylinder head bolt torque is specified at 48 Nm in the engine assembly data. The cooling system capacity is documented at 3.2 liters for the radiator and engine unit. The ignition coil resistance and pulse generator peak voltage threshold values are included to support electrical what an OEM service publication covers. An official Honda OEM technical manual covering the 2002–2007 CB900F / 919 / Hornet, documenting engine, chassis, fuel injection, and electrical maintenance parameters for professional shop or owner service reference.