2002-2007 Honda CB900F / 919 / Hornet Service Manual

Honda CB900F / 919 / Hornet service manual with procedures for engine, maintenance, and troubleshooting. Includes a detailed table of contents and diagrams.

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Document Details

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Document Number / Seller:
25926 / Stephanie Perez
File Size:
84.49 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jan 11, 2025

Models Covered & Key Technical Specifications

2002-2007 Honda CB900F / 919 / Hornet Service Manual

This service manual provides procedures for the Honda CB900F, 919, and Hornet. | Consolidated Handbook, Compendium.

  • Verified Clearance Data: 1.5 mm establishes the minimum front tire tread depth Measurement.
  • Key End Play: For chassis adjustments, 0.2 mm is the allowable axle runout Specification.
  • Principal Power Draw: The braking system requires 3.5 mm for front brake disc thickness Limit.
  • Advanced Print Rate: Total cooling capacity is 3.2 liters to ensure optimal system Performance.
  • Defined Holding Capacity: The engine oil capacity is 3.5 liters for standard lubrication Capacity.
  • General Specifications: The engine dry weight reaches 68 kg Parameters.

Professional Workshop Service Manual & Technical Specifications

Honda CB900F / 919 / Hornet Manual - Precision Maintenance & Troubleshooting Handbook, covers 2002-2007 Engine-Compendium

System-Coverage: CB900F / 919 / Hornet (2002-2007) // Operational-Framework: Motorcycle / Engine Logic // System-Coverage: 2002-2007.

Cooling System

The service manual covers the cooling system, detailing component locations, specifications, and procedures for maintenance and repair. It includes information on the radiator, thermostat, water pump, and coolant replacement.

Fuel System

This section documents the fuel system, including the PGM-FI system, fuel pump, fuel filter, injectors, and throttle body. It provides troubleshooting steps for common fuel system issues.

Engine

The manual details engine removal and installation, cylinder head and valve service, camshaft procedures, and lubrication system maintenance. It includes specifications for various engine components.

Maintenance Schedule

It outlines the recommended maintenance schedule for the Honda CB900F / 919 / Hornet, including regular inspections, fluid changes, and component checks.

Electrical System

This section covers the motorcycle's electrical system, including the ignition system, lighting, meters, switches, and battery/charging system.

Torque Specifications

Provides a comprehensive list of torque values for critical fasteners throughout the motorcycle to ensure proper assembly and function.

Torque specifications for critical components such as cylinder head bolts, camshaft holder bolts, and water pump cover bolts are documented to ensure proper mating surface contact.

FAQ

What **necessary** electrical values are provided for troubleshooting? keyboard_arrow_down

12V - 8.6 Ah is the capacity for the battery, and 1.2 mA max is the current leakage specification.

Determine the **recommended** calibration settings for engine components. keyboard_arrow_down

2.3 - 2.6 kΩ is the standard resistance for the engine coolant temperature sensor at 20°C/68°F.

What **calibrated** clearance measurements are specified for the engine? keyboard_arrow_down

0.15 mm (0.006 in) is the tip clearance standard for the oil pump rotor.

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The Honda CBR900F Service Manual is a must-have! The download process was seamless, and customer support was incredibly responsive when I had questions. Highly recommend for anyone looking to maintain their bike efficiently!