To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years.
The following models are included in this manual: 600 2x4, 610 4x4, KAF400 / Kawasaki Motorcycle & Engine Company
2005 Kawasaki 600 2x4
2005 Kawasaki 610 4x4
2005 Kawasaki KAF400 Mule
2006 Kawasaki 600 2x4
2006 Kawasaki 610 4x4
2006 Kawasaki KAF400 Mule
2007 Kawasaki 600 2x4
2007 Kawasaki 610 4x4
2007 Kawasaki KAF400 Mule
2008 Kawasaki 600 2x4
2008 Kawasaki 610 4x4
2008 Kawasaki KAF400 Mule
2009 Kawasaki 600 2x4
2009 Kawasaki 610 4x4
2009 Kawasaki KAF400 Mule
Production year(s): 2005, 2006, 2007, 2008, 2009
Number of pages: 407
Manual Language: English
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"Download the Manual to Buy and Tune Your Kawasaki 600 2x4, 610 4x4, KAF400 Mule"
Are you a proud owner of a Kawasaki 600 2x4, 610 4x4, KAF400 Mule? If you're looking to enhance your UTV's performance or need detailed maintenance information, you're in luck! With our downloadable manual, you can access comprehensive engine specifications, technical data, maintenance tips, tuning advice, a list of compatible accessories, and more. Discover the strengths and weaknesses of these models, find common issues and their solutions, and get ready to unlock the full potential of your Kawasaki UTV.
Engine Specifications/Technical Data:
• The engine is a 401cc, 4-stroke, single-cylinder, air-cooled OHV unit.
• It features an electric starter for easy ignition.
• The carburetor ensures optimal fuel delivery and performance.
• The transmission is a continuously variable belt-drive system.
• The drive system offers selectable 2WD or 4WD operation.
• The suspension consists of independent MacPherson struts at the front.
• At the rear, semi-independent De Dion leaf springs provide stability.
• The front brakes are hydraulic drums for reliable stopping power.
• The rear brakes are mechanical drums.
• The fuel capacity of the Mule is approximately 6.3 gallons.
• It has a towing capacity of up to 1,100 pounds.
• The cargo bed can carry up to 400 pounds of payload.
• The ground clearance is 6.7 inches, allowing for off-road maneuverability.
• The wheelbase measures 70.1 inches, providing stability and control.
• The overall dimensions are 108.5 x 54.7 x 73.4 inches (length x width x height).
• The weight of the vehicle is approximately 1,060 pounds.
• The maximum speed achievable is around 25-30 mph.
• The turning radius is 10.2 feet, making it maneuverable in tight spaces.
• The Mule is equipped with a digital instrument panel for easy monitoring.
• The headlights provide ample illumination for nighttime riding.
• The cargo bed can be tilted for easier loading and unloading.
• The Mule comes with a ROPS (Roll Over Protection Structure) for safety.
• The tires are 23x11-10 at the rear and 23x8-10 at the front.
• The Mule has a rear hitch receiver for additional towing capabilities.
• The engine is equipped with an oil filter for effective lubrication.
Facts and Details:
- The Mule's compact size and nimble handling make it ideal for various tasks, from ranch work to recreational riding.
- Its 2WD mode provides efficient power delivery for regular terrain, while the 4WD mode offers added traction on challenging surfaces.
- The Mule's reliable engine delivers consistent performance, ensuring smooth operation throughout your rides.
- With its sturdy construction and durable components, the Mule can handle rugged off-road conditions with ease.
- The Mule's low fuel consumption allows for longer rides without frequent refueling.
- The Mule's cargo bed is spacious enough to transport essential gear, equipment, or supplies.
- The comfortable seating arrangement ensures a pleasant riding experience, even on longer journeys.
- The Mule's reliable braking system provides confident stopping power when needed.
- The adjustable suspension allows for a smoother ride, absorbing bumps and uneven terrain.
- The Mule's straightforward controls and ergonomic design make it easy to operate for riders of all experience levels.
- The Mule's compact dimensions enable it to maneuver through tight trails and confined spaces effortlessly.
- The Mule's versatility makes it suitable for various recreational activities, including hunting, camping, and trail riding.
- The Mule's ample towing capacity allows for hauling trailers, small boats, or other lightweight attachments.
- The Mule's simple maintenance requirements make it easy to keep in optimal condition for years to come.
Maintenance Intervals, General Maintenance Tips, and Common Issues/Solutions:
► Regular maintenance intervals for the Mule include oil changes every 100 hours or annually, whichever comes first.
► Air filter cleaning or replacement should be done every 50 hours or as needed, depending on operating conditions.
► Grease all fittings and pivot points every 50 hours to ensure smooth operation.
► Check the coolant level and inspect the cooling system for leaks or debris buildup regularly.
► Keep the drive belt properly tensioned and inspect it for wear or damage periodically.
► Lubricate the throttle cable, shift linkage, and brake components to maintain proper function.
► Check and adjust the tire pressure to ensure optimal traction and handling.
► Clean the exterior of the Mule regularly to prevent dirt and debris from accumulating in critical areas.
► Common issues may include starting problems due to a clogged fuel filter or spark plug issues. Cleaning or replacing these components can resolve the problem.
► Overheating can occur if the cooling system is not properly maintained or if the radiator is clogged. Regular coolant checks and radiator cleaning are essential.
► If the Mule experiences poor acceleration or a slipping belt, it may require a drive belt replacement or adjustment.
► Electrical issues can arise from loose connections or damaged wiring. Carefully inspect the electrical system and address any loose or damaged components.
► In case of any persistent issues, it is recommended to consult the official Kawasaki OEM shop manual for detailed troubleshooting and repair instructions.
Popular Tuning Tips or Modifications:
* Installing an aftermarket exhaust system can improve power and enhance the Mule's sound.
* Upgrading the air intake with a high-flow filter can increase airflow to the engine, resulting in improved performance.
* Adding a fuel controller or tuner can optimize fuel delivery for better throttle response and power gains.
* Installing larger tires and aftermarket wheels can improve ground clearance and traction on challenging terrains.
* Adding a winch to the front or rear of the Mule can provide recovery capabilities and assist in heavy lifting tasks.
* Equipping the Mule with additional lighting, such as LED light bars or spotlights, enhances visibility during nighttime rides.
* Installing a roof or windshield can provide protection from the elements, improving overall comfort during rides.
Accessories and Attachments:
■ Snow plows
■ Brush guards
■ Cargo racks
■ Gun racks
■ Bed extenders
■ Cab enclosures
■ Windshields (full, half, or flip-up)
■ Roofs (hard or soft)
■ Winches
■ Skid plates
■ Suspension lift kits
■ LED light bars
■ Audio systems
■ Rearview mirrors
■ Spare tire mounts
■ Wheel spacers
■ Cargo box dividers
■ Seat covers
■ Cup holders
■ Hitch receivers
■ ATV sprayers
■ Turn signal kits
■ ATV covers
■ Tire chains
■ ATV/UTV ramps
Owner Reviews and Opinions about the Strengths and Weaknesses:
Strengths:
☺ Reliable and durable construction.
☺ Versatile for various tasks and terrains.
☺ Comfortable seating and smooth ride quality.
☺ Easy to operate and maneuver.
☺ Low maintenance requirements.
☺ Good fuel efficiency.
☺ Adequate towing and cargo capacity.
Weaknesses:
☻ Limited top speed compared to some other UTV models.
☻ Suspension can feel stiff on rough terrain.
☻ Lack of power for heavy hauling or steep inclines.
☻ Limited customization options compared to more popular UTV brands.
Repairs That Need to be Carried Out Most Frequently and Parts That Often Break:
→ Drive belt replacement or adjustment.
→ Fuel filter replacement.
→ Spark plug replacement.
→ Radiator cleaning or repair.
→ Electrical system troubleshooting.
→ Brake pad replacement.
→ Suspension component replacement (bushings, shocks, etc.).
→ Fuel pump repair or replacement.
→ Steering column maintenance (greasing, adjustment).
→ Clutch system repair or adjustment.
→ CV joint or boot replacement.
→ Battery replacement.
→ Control cable lubrication or replacement.
Get instant access to the comprehensive shop handbook for your Kawasaki vehicle by clicking the download button below and receiving a PDF manual to assist you with repairs and maintenance.
Once you complete the payment, your download link for the official Kawasaki OEM shop manual and parts list will appear on the checkout page. Furthermore, we will promptly email you the payment confirmation along with the download link for your convenience.
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