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2009-2010 Bombardier Ski-Doo GTX, GSX, GTX, MKZ, Summit service manual Preview image 1
2009-2010 Bombardier Ski-Doo GTX, GSX, GTX, MKZ, Summit service manual Preview image 2
2009-2010 Bombardier Ski-Doo GTX, GSX, GTX, MKZ, Summit service manual Preview image 3
2009-2010 Bombardier Ski-Doo GTX, GSX, GTX, MKZ, Summit service manual Preview image 4
2009-2010 Bombardier Ski-Doo GTX, GSX, GTX, MKZ, Summit service manual Preview image 5
2009-2010 Bombardier Ski-Doo GTX, GSX, GTX, MKZ, Summit service manual Preview image 6

2009-2010 Bombardier Ski-Doo GTX, GSX, GTX, MKZ, Summit service manual

Models covered in this manual:

  • GTX LE 600 HO E-TEC
  • GSX Limited 600 HO E-TEC
  • GSX Sport 500SS
  • GTX Sport 500SS
  • MKZ 50TH 600 HO E-TEC
  • MXZ Adrenaline 600 HO E-TEC
  • MXZ Adrenaline 800R Power TEK
  • MXZ Renegade X 600 HO E-TEC
  • MXZ Renegade X 800R Power TEK
  • MXZ Trail 500SS
  • MXZ TNT 500SS
  • MXX TNT 600 HO E-TEC
  • MXZ X 600 HO E-TEC
  • MXZ X 800R Power TEK
  • Summit 50TH 800R Power TEK
  • Summit Everest 600
  • Summit Everest 600 HO E-TEC
  • Summit Everest (146) (154) (163) 800R Power TEK
  • Summit Hill Climb (154) 800R Power TEK
  • Summit X 600 HO E-TEC
  • Summit X (146) (154) (163) 800R Power TEK
  • REV XR 1200 4-TEC
  • GTX LE
  • GTX SE
  • GSX Limited
  • MXZ Renegade
  • MXZ Renegade X
  • MXZ TNT
  • MXZ X

Production year(s): 2009-2010

File specifications

File size: 283.16 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 5.8 Minutes
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Product Information

Table of Contents

SAFETY NOTICE

INTRODUCTION

  • General
  • How to Identify Your Vehicle
  • Snowmobile Lifting
  • Engine Emissions Information
  • Tightening Torque
  • Self-Locking Fasteners Procedure
  • Loctite Application Procedure
  • Manual Information

01 MAINTENANCE

  • 01 – Maintenance Chart
  • 02 – Storage Procedure
    • General
    • Procedures
    • Engine Management System
    • Fuel System
    • Engine
    • Electrical System
    • Drive/Brake System
    • Chassis
    • Vehicle
  • 03 – Preseason Preparation
    • General
    • Procedures
    • Engine
    • Fuel System
    • Electrical System
    • Drive/Brake System

02 ENGINE

  • 01 – Engine Removal and Installation
    • General
    • Procedures
    • Engine
    • Engine Stopper
    • Engine Support
    • Engine Rubber Mount
  • 02 – Engine Leak Test
    • Troubleshooting
    • Procedures
    • Engine
    • Pump Shaft Oil Gear Reservoir
  • 03 – Engine Measurement
    • Procedures
    • Cylinder Head Warpage
    • Cylinder Taper
    • Cylinder Out of Round
    • Cylinder/Piston Clearance
    • Ring/Piston Groove Clearance
    • Ring End Gap
    • Crankshaft Deflection
    • Connecting Rod Big End Axial Play
    • Crankshaft Alignment
    • Combustion Chamber Volume Measurement
  • 04 – Air Intake System
    • General
    • Procedures
    • Air Filter
    • Primary Air Intake Silencer
    • Secondary Air Intake Silencer
  • 05 – Exhaust System
    • General
    • Procedures
    • Muffler
    • Exhaust Gas Temperature Sensor (EGTS)
    • Tuned Pipe
    • Manifold
  • 06 – Rewind Starter
    • Inspection
    • Procedures
    • Rewind Starter Handle
    • Rewind Starter
  • 07 – Lubrication System
    • General
    • System Description
    • Recommended Oil
    • Inspection
    • Oil System Leak Test
    • Troubleshooting
    • Procedures
    • Oil Injection Pump (500SS/600/800R)
    • Oil Pump (600 HO E-TEC)
    • Oil Tank
    • Oil Level Sensor
    • Oil Filter (500SS/600/800R)
    • Injection Nozzle
  • 08 – Cooling System
    • General
    • Maintenance
      • Coolant Replacement
    • Inspection
      • Cooling System Leak Test
      • Engine Cooling System Leak Test (800R)
    • Procedures
      • Thermostat
      • Radiator Cap
      • Front Radiator
      • Rear Radiator
      • Coolant Reservoir
      • Water Pump
      • Coolant Temperature Sensor (CTS)
  • 09 – Magneto System
    • General
    • Procedures
    • Magneto Flywheel
    • Stator (500SS/600/800R)
    • Stator (600 HO E-TEC)
    • Crankshaft Position Sensor (600 HO E-TEC)
    • Trigger Coils (500SS/600)
    • Trigger Coils (800R)
    • Magneto Housing (800R)
  • 10 – RAVE (593)
    • General
    • System Description
    • Procedures
    • RAVE Valves
  • 11 – RAVE (593 E-TEC)
    • General
    • System Description
    • Inspection
      • 3D RAVE Valves Position Validation
    • Troubleshooting
      • Diagnostic Tips
    • Procedures
      • 3D RAVE Valves
      • Actuator Check Valves
      • Lubrication Check Valves
      • Solenoid
      • 3D RAVE Valves Position Sensor
  • 12 – RAVE (797)
    • General
    • System Description
    • Troubleshooting
      • Diagnostic Flow Chart
      • Troubleshooting Tips
    • Procedures
      • 3D RAVE Valve
      • Check Valves
      • Solenoids
  • 13 – Top End (593)
    • General
    • Procedures
    • Reed Valves
    • Cylinder Head Cover (500SS/600)
    • Cylinder Head (500SS/600)
    • Cylinder Head (600 HO E-TEC)
    • Cylinders
    • Pistons
  • 14 – Top End (797)
    • General
    • Procedures
    • Reed Valves
    • Cylinder Head
    • Pistons
    • Cylinder Block
  • 15 – Bottom End (593)
    • General
    • Procedures
    • Water Pump
    • Water Pump Shaft
    • Crankcase
    • Crankshaft
  • 16 – Bottom End (797)
    • General
    • Procedures
    • Water Pump
    • Water/Oil Pump Shaft
    • Crankcase
    • Crankshaft

03 ENGINE MANAGEMENT SYSTEM

  • 01 – Overview (500SS/600)
    • General
    • System Description
  • 02 – Overview (600 HO E-TEC)
    • General
    • System Description
  • 03 – Overview (800R)
    • General
    • System Description
  • 04 – Communication Tools and B.U.D.S. Software
    • General
    • Troubleshooting
      • Communication Problems
    • Procedures
      • Multi-Purpose Interface-2 (MPI-2)
      • B.U.D.S. Software
  • 05 – Monitoring System and Fault Codes
    • General
    • Monitoring System
    • Fault Codes
    • Specific Fault Codes
    • Fault Code Tables

04 FUEL SYSTEM

  • 01 – Fuel Tank and Fuel Pump
    • General
    • System Description (500SS/600/800R)
    • System Description (600 HO E-TEC)
    • Inspection
    • Fuel System Pressurization
    • Fuel Pump Pressure Test (600 HO E-TEC)
    • Procedures
    • Fuel Tank
    • Diaphragm Fuel Pump (500SS/600/800R)
    • Electric Fuel Pump (600 HO E-TEC)
    • Fuel Pressure Regulator (600 HO E-TEC)
    • In-Line Fuel Filter (600 HO E-TEC)
    • Fuel Level Sensor
    • Oetiker Clamps
  • 02 – TM Carburetors
    • Procedures
    • Carburetors
    • Throttle Position Sensor (TPS)
    • Throttle Cable
    • Choke Cable
  • 03 – DPM System (800R)
    • General
    • System Description
    • Procedures
    • Air Temperature Sensor (ATS)
    • Air Pressure Sensor (APS)
    • DPM Solenoid
    • DPM Manifold
  • 04 – E-TEC Direct Fuel Injection
    • General
    • System Description
    • Adjustment
      • Idle Speed
      • Closed Throttle Reset (TPS)
    • Troubleshooting
      • Diagnostic Tips
    • Procedures
      • Fuel Hoses and Oetiker Clamps
      • Throttle Cable
      • Fuel Injector
      • Engine Control Module (ECM)
      • Throttle Body
      • Throttle Position Sensor (TPS)
      • Crankshaft Position Sensor (CPS)
      • Air Temperature Sensor (ATS)
      • Coolant Temperature Sensor (CTS)
      • Air Pressure Sensor (APS)
      • Exhaust Gas Temperature Sensor (EGTS)
      • Knock Sensor (KS)

05 ELECTRICAL SYSTEM

  • 01 – Ignition System

    • General
    • System Description (500SS/600/800R)
    • System Description (600 HO E-TEC)
    • Adjustment
      • Ignition Timing
    • Troubleshooting
      • Ignition System Testing Sequence
    • Procedures
      • Spark Plugs
      • Spark Plug Cables (500SS/600/800R)
      • Spark Plug Cables (600 HO E-TEC)
      • Engine Stop Switch
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