Comprehensive Shop Manual for Ski-Doo REV XP Series Snowmobiles (2008 Models)
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Sample pages from the Comprehensive Shop Manual for Ski-Doo REV XP Series Snowmobiles (2008 Models) manual
Purchase Information
2008 Ski-Doo REV XP (GSX, MX Z, Summit) Shop Manual - Technical Specifications
- Document Number / Seller:
- 24414 / Ronald Cook
- File Size:
- 54.65 MB
- File Type:
- Language:
- English
- Pages:
- 551
- Printable:
- Yes
- Estimated Download Time:
- 1.12 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Snowmobile
- Brand:
- Ski-Doo
- Reviewed and Approved:
- Dec 30, 2025
Ski-Doo Models and Parts Covered in this Snowmobile Manual
Ski-Doo / Bombardier Recreational Products Inc
- Ski-Doo GSX Limited 600 HO SDI (2008)
- Ski-Doo GSX Limited 800R Power TEK (2008)
- Ski-Doo GSX Limited Touring 600 HO SDI (2008)
- Ski-Doo GSX Sport 500SS (2008)
- Ski-Doo MX Z Adrenaline 600 HO SDI (2008)
- Ski-Doo MX Z Adrenaline 800R Power TEK (2008)
- Ski-Doo MX Z Renegade 600 HO SDI (2008)
- Ski-Doo MX Z Renegade 800R Power TEK (2008)
- Ski-Doo MX Z Renegade X 600 HO SDI (2008)
- Ski-Doo MX Z Renegade X 800R Power TEK (2008)
- Ski-Doo MX Z TNT 500SS (2008)
- Ski-Doo MX Z TRAIL 500SS (2008)
- Ski-Doo MX Z X 600 HO SDI (2008)
- Ski-Doo MX Z X 800R Power TEK (2008)
- Ski-Doo SUMMIT EVEREST 800R Power TEK (2008)
- Ski-Doo SUMMIT X 800R Power TEK (2008)
Complete Manual Information
Ski-Doo REV XP Series Service & Repair Manual - 2008
This technical document provides factory-grade service procedures to reduce vehicle downtime and ensure peak performance through precision maintenance. It contains the exact sequences and specifications used by certified technicians to perform everything from routine seasonal prep to complex engine overhauls.
Models Detailed in This Manual
- Ski-Doo GSX Limited 600 HO SDI (2008)
- Ski-Doo GSX Limited 800R Power TEK (2008)
- Ski-Doo GSX Limited Touring 600 HO SDI (2008)
- Ski-Doo GSX Sport 500SS (2008)
- Ski-Doo MX Z Adrenaline 600 HO SDI (2008)
- Ski-Doo MX Z Adrenaline 800R Power TEK (2008)
- Ski-Doo MX Z Renegade 600 HO SDI (2008)
- Ski-Doo MX Z Renegade 800R Power TEK (2008)
- Ski-Doo MX Z Renegade X 600 HO SDI (2008)
- Ski-Doo MX Z Renegade X 800R Power TEK (2008)
- Ski-Doo MX Z TNT 500SS (2008)
- Ski-Doo MX Z TRAIL 500SS (2008)
- Ski-Doo MX Z X 600 HO SDI (2008)
- Ski-Doo MX Z X 800R Power TEK (2008)
- Ski-Doo SUMMIT EVEREST 800R Power TEK (2008)
- Ski-Doo SUMMIT X 800R Power TEK (2008)
Service Advantages
- Engine Reliability: Maintain the 500SS, 600 HO SDI, and 800R Power TEK powerplants with exact tolerances and diagnostic flowcharts.
- Cost Efficiency: Perform advanced troubleshooting in-house using the same technical guidelines available to authorized dealerships.
- Safety Assurance: Follow strict tightening torque protocols and self-locking fastener procedures to ensure structural integrity.
- System Precision: Calibrate the RAVE valve systems and DPM manifold air vents for optimal fuel-to-air ratios and engine response.
Manual Scope & Included Systems
This digital resource covers the complete REV XP chassis architecture. It includes high-resolution electrical wiring diagrams, engine management system (EMS) functions, and detailed procedures for the drive system, braking assembly, and rear suspension (SC-10 Sport/Touring/Mountain).
Technical Identification & Factory Data
- Serial Number Locations: The Vehicle Identification Number (VIN) is found on the right side of the tunnel, near the footrest. The Engine Serial Number is located on the crankcase (typically MAG side for 500SS/600 HO SDI and near the starter for 800R models).
- Factory Specifications (Technical Depth):
- Main Relief Valve / Fuel Pressure: 400 kPa (58 PSI) for SDI models.
- Standard Tightening Torque (M8/8.8 Grade): 24.5 Nm (18 lbf-ft).
- Engine Leak Test Pressure: 34 kPa (5 PSI) held for 3 minutes.
- Thermostat Opening Temperature: Begins at 37°C (99°F); fully open at 55°C (122°F).
- Combustion Chamber Spark Plug Well Volume: 2.25 cc (to be deducted during measurement).
Visual & Diagnostic Features
- Exploded Views: Comprehensive parts breakdowns for the rewind starter, oil injection pump, and suspension assemblies.
- Electrical Diagrams: Full-color wiring schematics including Sumitomo, Deutsch, and Kostal (ECM) connector pinouts.
- Troubleshooting Flowcharts: Dedicated logic paths for 3D RAVE Valve systems, Engine Leak Verification, and SDI Fuel Delivery Diagnostics.
- Diagnostic Codes: Complete fault code tables for the Engine Management System (EMS).
Detailed Table of Contents
- 01 Maintenance: Maintenance Chart, Storage Procedures, Preseason Prep.
- 02 Troubleshooting: Technical Guidelines, Flowcharts (RAVE, Leak Test, Fuel).
- 03 Engine: Removal/Installation, Leak Test, Measurements, Air Intake, Exhaust, Rewind Starter, Lubrication, Cooling.
- 04 Engine Management: 500SS, 800R, 600 HO SDI Systems, B.U.D.S. Software.
- 05 Fuel System: Fuel Tank/Pump, TM Carburetors, DPM System, SDI Injection.
- 06 Electrical System: Ignition, Charging, Starting, DESS, RER (Reverse), Lights/Gauges.
- 07 Drive System/Brake: Drive/Driven Pulleys, Brake Caliper/Disc, Chaincase, Drive Axle, Track.
- 08 Chassis: Front/Rear Suspension, Steering, Body, Frame.
- 09 Technical Specifications: Detailed model-specific data sheets.
- 10 Wiring Diagrams: Connectors and full-system schematics.
Engineering Utility
This manual provides factory wear limits and service standards to ensure component longevity. It explicitly details the use of specialized service products, such as Loctite 243, 518 Gasket Eliminator, and Molykote PG 54, to maintain the vehicle according to original BRP engineering requirements.
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Frequently Asked Questions - Ski-Doo Snowmobile Manual
What does this Ski-Doo manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Comprehensive Shop Manual for Ski-Doo REV XP Series Snowmobiles (2008 Models). It includes information for the following models: **Ski-Doo / Bombardier Recreational Products Inc** - Ski-Doo GSX Limited 600 HO SDI (2008) - Ski-Doo GSX Limited 800R Power TEK (2008) - Ski-Doo GSX Limited Touring 600 HO SDI (2008) - Ski-Doo GSX Sport 500SS (2008) - Ski-Doo MX Z Adrenaline 600 HO SDI (2008) - Ski-Doo MX Z Adrenaline 800R Power TEK (2008) - Ski-Doo MX Z Renegade 600 HO SDI (2008) - Ski-Doo MX Z Renegade 800R Power TEK (2008) - Ski-Doo MX Z Renegade X 600 HO SDI (2008) - Ski-Doo MX Z Renegade X 800R Power TEK (2008) - Ski-Doo MX Z TNT 500SS (2008) - Ski-Doo MX Z TRAIL 500SS (2008) - Ski-Doo MX Z X 600 HO SDI (2008) - Ski-Doo MX Z X 800R Power TEK (2008) - Ski-Doo SUMMIT EVEREST 800R Power TEK (2008) - Ski-Doo SUMMIT X 800R Power TEK (2008).
Is this manual suitable for beginners?
Yes, this Ski-Doo manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Snowmobile maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (54.65 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Ski-Doo Snowmobile manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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