2008 BRP Ski-Doo REV-XP Shop Manual — Technical Service Guide

2008 BRP Ski-Doo REV-XP Series Technical Service Guide

• This official 2008 BRP Ski-Doo REV-XP service manual provides coverage for the 500SS, 600 HO SDI, and 800R Power TEK engine variants.
• Original OEM publication, Form No. mmr2008-002, 2008 edition.
• Contains 551 pages of factory technical data, including flow charts for engine leak verification, RAVE valve diagnostics, and 600 HO SDI fuel delivery systems.
• Files are stored against your account so you can retrieve them after a hard-drive loss.
• Page spreads stay legible when printed at original size.
• This 551-page volume functions as the technical base for the entire 2008 REV-XP platform, spanning engine, electrical, chassis, and cooling system specifications.

Contents Summary

The 2008 BRP Ski-Doo REV-XP shop manual details major systems including engine removal, internal engine measurement, air intake assembly, exhaust architecture, and rewind starter rebuilding. Specialized sections cover the 500SS, 800R, and 600 HO SDI fuel management modules, along with deep-dive guidance on the DESS security system, charging circuits, and Rotax electronic reverse mechanisms.

Additional chapters document suspension geometry, track tensioning, brake system hydraulic maintenance, and steering alignment parameters. The final sections include detailed wiring diagrams, connector pinouts, and full technical specification tables tailored for the diverse 2008 BRP Ski-Doo REV-XP model lineup.

Specification Previews

The manual includes critical torque values for chassis and engine fasteners, noting specific multi-stage sequences for cylinder head and engine mount installation. Coolant system capacity is documented with refill and bleeding maintenance manual procedures for the 2008 Ski-Doo REV-XP front and rear heat exchangers. The Coolant temperature sensor resistance for the 500SS/800R is specified at 5705 ohms at 0°C (32°F) in the sensor reference table. Cylinder head bolt torque is defined at 25 Nm (18 lbf-ft) for selected engine support fasteners according to the introduction data table. The 2008 BRP Ski-Doo REV-XP magneto pick-up coil and charging system electrical values are provided in the wiring and connector diagnostic sections.

Note: This document is for reference only — always consult a certified technician before performing service on this equipment. This 551-page official BRP workshop manual covers the 2008 BRP Ski-Doo REV-XP, documenting engine, chassis, electrical, and fuel-injection specifications for the full 2008 model year build.