2008 BRP Ski-Doo REV-XP Shop Manual — Technical Service Guide

Complete technical reference for REV-XP 500SS/600 HO SDI/800R Power TEK engines. Covers service procedures, diagnostics, and repair specifications. PN 2BPSBX5A9Y1000001

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Ski-Doo Models Covered & Key Technical Specifications

Models: GSX Limited 600 HO SDI, GSX Limited 800R Power TEK, GSX Limited Touring 600 HO SDI, GSX Sport 500SS, MX Z Adrenaline 600 HO SDI, MX Z Adrenaline 800R Power TEK, MX Z Renegade 600 HO SDI, MX Z Renegade 800R Power TEK, MX Z Renegade X 600 HO SDI, MX Z Renegade X 800R Power TEK, MX Z TNT 500SS, MX Z TRAIL 500SS, MX Z X 600 HO SDI, MX Z X 800R Power TEK, SUMMIT EVEREST 800R Power TEK, SUMMIT X 800R Power TEK
Sub-models / Variants: 600 HO SDI, 800R Power TEK, 500SS
Model Years: 2008
Serial Numbers: 2BPSBX5A9Y1000001
Technical Data:

  • Engine displacement: 593 cc (500SS / 600 HO SDI) and 797 cc (800R)
  • Engine speed limiter: 8600 RPM
  • Radiator cap pressure rating: 90 kPa (13 PSI)
  • Thermostat opening temperature: 37°C (99°F)
  • Fuel pump delivery pressure: 400 kPa (58 PSI) on 600 HO SDI models
  • Coolant freeze protection: -37°C (-35°F)
Technical Specifications
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Document Number / Seller:
24414 / Ronald Cook
File Size:
54.65 MB
File Type:
PDF
Language:
English
Pages:
551
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Jan 9, 2026

Ski-Doo Manual Features & Content Preview

2008 BRP Ski-Doo REV-XP Series Technical Service Manual (OEM)

Looking for the exact factory specifications for your '08 REV-XP? This official 551-page BRP publication (Form No. mmr2008-002) is the definitive resource for servicing the 500SS, 600 HO SDI, and 800R Power T.E.K. engines.

Instead of generic aftermarket advice, this manual delivers original factory technical data, diagnostic flow charts, and comprehensive wiring diagrams tailored specifically to the 2008 platform.

Shop Features:

  • Lifetime Digital Access: Your files are automatically backed up to your account for easy retrieval if you ever lose your downloaded copy.
  • Shop-Ready Formatting: All page spreads and high-resolution diagrams stay perfectly legible when printed at original scale.

What's Inside the Manual

This guide details every major system on the REV-XP chassis. You will find complete teardown and rebuild references for the air intake, exhaust architecture, and rewind starter. It also features highly specialized sections covering the fuel management modules, the DESS security system, charging circuits, and the Rotax electronic reverse mechanisms.

For handling and chassis maintenance, the chapters dive deep into suspension geometry, track tensioning, brake hydraulics, and precise steering alignment parameters.

Technical Specification Previews

The manual provides all the crucial data points required for professional-level service without the guesswork. Contents include:

  • Fastener Specs: Multi-stage torque sequences for cylinder heads and engine mounts (e.g., specific engine support fasteners are noted at 25 Nm / 18 lbf-ft).
  • Cooling Systems: Complete coolant capacities and bleeding procedures detailed in the maintenance manual for both front and rear heat exchangers.
  • Electrical Baselines: Pinout diagrams, magneto pick-up coil diagnostics, and exact resistance values (such as the coolant temperature sensor benchmark of 5705 ohms at 32°F).

Disclaimer: This document is sold as a reference guide for the contents of the official BRP workshop manual. We always recommend consulting a certified technician before undertaking major service on your equipment.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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