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2009-2010 Polaris Sportsman 850 XP/XP EPS repair manual

Models covered in this manual:

Sportsman 850 XP/XP EPS

  • A 09ZN85 AL, AQ, AS, AT, AX, FL
  • A 09ZX85 AG, AL, AQ, AR, AS, AX, FS
  • A 10ZN85 AL, AQ, AS, AT, AX, FL
  • A 10ZX85 AG, AL, AQ, AR, AS, AX, FS

Production/model years: 2009, 2010

File specifications

File size: 24.77 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.51 Minutes
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Product Information

Table of Contents

General Information

  1. Vehicle Identification

    • Model Identification
    • Engine Designation
    • Vehicle Identification Number (VIN) Location
    • Engine Serial Number Location
  2. Vehicle Information

    • Publications
    • Specifications
    • Special Tools
  3. Specifications

    • General Specifications
    • Engine Specifications
    • Transmission Specifications
    • Electrical Specifications
  4. Miscellaneous Information and Charts

    • Maintenance Schedule
    • Torque Specifications
    • Glossary of Terms

Maintenance

  1. Routine Maintenance

    • Maintenance Schedule
    • Pre-Ride Inspection Checklist
  2. Fluid Checks and Changes

    • Engine Oil and Filter Replacement
    • Coolant System Maintenance
    • Transmission Oil Replacement
  3. Lubrication Points

    • Lubrication Diagram
    • Recommended Lubricants
  4. Adjustments

    • Valve Clearance Adjustment
    • Throttle and Choke Adjustment

Engine

  1. Engine Overview

    • Engine Components and Layout
    • Engine Specifications
  2. Engine Removal and Installation

    • Preparatory Steps
    • Removal Procedure
    • Installation Procedure
  3. Cylinder Head and Valve

    • Cylinder Head Removal and Inspection
    • Valve Clearance Adjustment
  4. Piston and Cylinder

    • Piston Removal and Inspection
    • Cylinder Reconditioning
  5. Crankshaft and Crankcase

    • Crankshaft Inspection
    • Crankcase Reassembly

Fuel System

  1. Fuel System Overview

    • Fuel Pump and Filter
    • Fuel Injector Maintenance
  2. Carburetor/EFI

    • Carburetor Adjustment and Maintenance
    • EFI System Diagnostics

Electrical

  1. Electrical System Overview

    • Battery and Charging System
    • Electrical Components and Layout
  2. Wiring Diagrams

    • Complete Electrical Schematic
    • Component-Specific Wiring Diagrams
  3. Electrical Troubleshooting

    • Common Electrical Issues
    • Diagnostic Procedures

Cooling System

  1. Radiator and Cooling System

    • Radiator Inspection and Maintenance
    • Coolant Replacement
  2. Water Pump and Thermostat

    • Water Pump Maintenance
    • Thermostat Testing and Replacement

Chassis

  1. Frame and Body Panels

    • Frame Inspection and Repair
    • Body Panel Removal and Installation
  2. Suspension

    • Front Suspension Maintenance
    • Rear Suspension Maintenance
  3. Steering

    • Steering System Overview
    • Alignment and Adjustment

Drive System

  1. Drive Chain and Sprockets

    • Chain Inspection and Lubrication
    • Sprocket Replacement
  2. Differential and Axles

    • Differential Maintenance
    • Axle Inspection and Replacement

Braking System

  1. Brake System Overview

    • Brake Components and Specifications
    • Brake Pad Replacement
  2. Brake Fluid and Bleeding

    • Brake Fluid Replacement
    • Brake System Bleeding Procedure
  3. Brake Troubleshooting

    • Common Brake Issues
    • Diagnostic Procedures

Appendix

  1. Troubleshooting Guide

    • Common Problems and Solutions
    • Diagnostic Flowcharts
  2. Technical Data

    • Detailed Specifications
    • Component Specifications
  3. Index

    • Alphabetical Index of Topics
    • Quick Reference Guide

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