1996-1998 Polaris Indy Snowmobile Service Manual: Lite, Sport, 440, 500, XLT, 600, Ultra & Storm (P/N 9913084)
677 Pages • 114.97 MB • Instant, Printable PDF
Polaris Models Covered & Key Technical Specifications
Models: Polaris Indy Lite, Indy Lite Deluxe, Indy Lite GT, Indy Sport, Indy Sport Touring, Indy Super Sport, Indy TransPort, Indy 440 LC, Indy 440 XCR, Indy 440 XC, Indy WideTrak GT, Indy WideTrak LX, Indy Trail, Indy Trail Touring, Indy Trail RMK, Indy 500, Indy 500 SKS, Indy 500 RMK, Indy 500 EFI, Indy 500 EFI SKS, Indy 500 EFI RMK, Indy Classic, Indy Classic Touring, Indy XLT, Indy XLT SKS, Indy XLT RMK, Indy XLT SP, Indy XLT Touring, Indy XLT LTD, Indy 600 XCR, Indy 600 XCR SP, Indy 600 XC, Indy 600 RMK, Indy RXL, Indy Ultra, Indy Ultra SP, Indy Ultra SKS, Indy Ultra RMK, Indy Ultra SPX, Indy Ultra SPX SE, Indy Ultra Touring, Indy 700 XC, Indy 700 SKS, Indy 700 RMK, Indy Storm, Indy Storm SKS, Indy Storm RMK, Indy Storm SE
Sub-models / Variants: 2-Up Touring, Short, Long, RMK (Rocky Mountain King), SKS, XCR, SP, XC, SE, EFI, GT, Deluxe, Lite, WideTrak, Touring, TransPort
Trade Names: Polaris Indy
Model Years: 1996, 1997, 1998
Serial Numbers: 31-1997 series, 26-1996 series, 33-1998 series
Technical Data:
-
Engine displacement: 339 cc, 432 cc, 438 cc, 488 cc, 597 cc, 598 cc, 648 cc, 679 cc, 700 cc, 794 cc
-
Engine configuration: Fan-cooled twin, liquid-cooled twin, liquid-cooled triple
-
Engine models: EC34, EC44, EC45, EC50, EC58, EC59, EC65, EC68, EC70, EC80 series
-
Carburetion: Mikuni VM30, VM34, VM38, VM34CS slide; Keihin 39mm D-Slide
-
Ignition: CDI, Digital CDI
-
Front Suspension: Parallel Link Trailing Arm IFS, XTRA-10 CRC, XTRA-10, XTRA-12
-
Rear Suspension: XTRA-10, XTRA-12, XTRA-Lite, Standard
-
Fuel capacity: 8.0 to 11.8 U.S. gallons
Polaris Manual Features & Content Preview
- Covers 1996–1998 Polaris Indy models, including the Lite, Sport, 440, 500, XLT, 600, 700, Ultra, and Storm variants across all engine and suspension configurations.
- Official 677-page factory reference, incorporating late-model updates, critical manufacturer service bulletins, and publication numbers 9913084 / 9914617.
- Features 121 model identification tables, 8 wiring schematic clusters, and 35 specialized torque specification lists.
Technical Coverage and Maintenance
This service manual delivers complete technical documentation for the entire Polaris Indy lineup. It breaks down everything from basic 1500-mile maintenance intervals to system-specific teardown overviews for both liquid-cooled and fan-cooled engines. You will find dedicated chapters detailing Variable Exhaust System (V.E.S.) maintenance, cooling system bleeding, and chassis-specific suspension tuning for the XTRA-10, XTRA-12, and IFS trailing-arm designs. The guide outlines precise assembly sequences for the P-85 and P-90 drive clutches. It also logs chaincase and reverse kit service parameters for standard and wide-track units.
Specification Highlights
Get precise adjustment data for carburetors, ignition timing, and track tensioning across all chassis styles. The reference catalogs crucial torque values for engine, suspension, and steering components. For example, it specifies 35–40 ft. lbs. for idler shaft bolts and 108 in. lbs. for V.E.S. housing cylinder head assemblies. Additional specification tables cover everything from spark plug heat ranges and gap requirements (like the 0.7/0.028 mm gap for EC58 engines) to cooling system capacities. Working on snowmobiles involves heavy components, specialized tools, and flammable fluids; always prioritize standard shop safety protocols. This publication serves strictly as a technical reference outlining OEM specifications to support experienced mechanics and do-it-yourselfers in their daily workshop routines.
Customer Reviews
Read what our customers say about this Polaris Snowmobile manual and share your own experience.