2006 Polaris Snowmobile Service Manual
Comprehensive workshop manual covering all Polaris 2-stroke snowmobiles from 2006, including Classic, Fusion, RMK, and Touring models. Essential for maintenance and repairs.
Polaris Models Covered & Key Technical Specifications
Models: 340 Classic, 500 Classic, 550 Classic, 600 Classic, 700 Classic, 500 Indy, Supersport, 340 Indy Touring, Trail Touring, 600 Edge Touring, 700 Touring, Widetrak LX, 500 XC SP, 600 HO Standard Fusion, 600 HO Dragon Fusion, 700 Fusion, 900 Fusion, 600 HO Switchback, 900 Switchback, Trail RMK, 600 HO RMK, 700 RMK, 900 RMK.
Sub-models / Variants: Touring, DLX, LX, XC SP, HO, Dragon, Switchback, RMK, Standard, 121, 128, 136, 144, 151, 159, 166, Pro X.
Model Year: 2006.
Serial Numbers: S06ND3AS, S06ND4BS, S06ND5BS, S06ND6ES, S06NT6ES, S06PD7HS, S06PT7HS, S06PD7E(F)S, S06PT7E(F)S, S06NT3AS, S06NT5BS(A), S06SU4BS, S06PK6FS(A), S06PS6FS(A), S06PK(L,M)7HS(A), S06P(M,N,R)8DS(A,B), S06PS8DS(A), S06PS7FS, S06NJ5BS(A), S06WB1AS, S06NB4BS, S06NE(P)5CS(A,B), S06MP6FS(A,B), S06ME6FS, S06MP7HS(A,B), S06ME7HS, S06MP(E)8DS(A,B), S06N(E)P5BS(A,B), S06M(E,P)6FS(A,B), S06MC6FS, S06PS6FS(A), S06P(K,L,M)7HS(A,B), S06PN8DS(A).
Technical Data:
-
Engine Displacement: 339cc–866cc
-
Engine Types: Fuji, Liberty (2-stroke)
-
Cooling: Air-Cooled, Liquid-Cooled
-
Fuel Delivery: VM30SS, VM34, VM38, Cleanfire Fuel Injection
-
Drive System: Team, Polaris P-85 Clutch
-
Suspension Types: Edge, Edge M-10, IQ, IQ RMK
-
Track Lengths: 121 in to 159 in
Polaris Manual Features & Content Preview
2006 Polaris Snowmobile Service Manual
- Details the 2006 Polaris 340, 500, 550, 600, 700, and 900 series lineup, including Classic, Fusion, RMK, Touring, Switchback, and Indy variants
- Original OEM reference featuring precise factory specification tables for jetting, clutching, and fluid capacities
- Provides over 195 technical tables, ignition timing charts, and complete electrical system data
- Instant access: your secure download link is provided immediately at checkout
- Fully searchable OCR text format allows you to quickly locate specific torque values by keyword
- Delivers the critical technical baselines required for off-season maintenance and seasonal setup of both Fuji and Liberty two-stroke engines
Technical Scope and Content
This manual outlines the factory tolerances for a wide range of two-stroke chassis configurations. Chapters define the required inspection limits for engine top-ends, detailing piston clearance, ring end gaps, and cylinder honing protocols. The reference material also covers oil pump calibration, chaincase drive tension, and track alignment specific to the Edge, M-10, and IQ suspensions. Because off-road vehicle maintenance involves high-tension springs, heavy moving parts, and pressurized fuel systems, cross-referencing these exact factory specifications is critical for safe mechanical setup and operation.
Specification Highlights
Engine tuning data forms the core of this reference. For instance, piston-to-cylinder clearance is specified at .0045–.0059 inches for the 600 Liberty engine. Drive clutch bolt torque is documented at 50 ft-lbs (69 Nm) for most P-85 clutch configurations. The manual lists the required 116 psi (8 bar) fuel pressure for the 700 Fusion Cleanfire system, alongside precise ignition timing specs, such as 26.5° at 3000 RPM for the 340 Classic. Across 300 pages, it catalogs the exact engine, chassis, electrical, and fuel-injection baselines for the entire 340cc through 900cc two-stroke range.
Document Reference: 2006 Two Stroke Snowmobile Service Manual
Customer Reviews
Read what our customers say about this Polaris Snowmobile manual and share your own experience.