2005 Polaris Predator 50, Predator 90 & Sportsman 90 ATV Service Manual

Service documentation for 2005 Polaris Youth ATVs, covering Predator 50, Predator 90 & Sportsman 90 models. Includes comprehensive repair procedures and specifications. Part number 9919532.

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Document Details

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Document Number / Seller:
31956 / Linda Harris
File Size:
46.46 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 22, 2025

Models Covered & Key Technical Specifications

2005 Polaris Predator 50, Predator 90 & Sportsman 90 ATV Service Manual

Service documentation for 2005 Polaris Youth ATVs, covering Predator 50, Predator 90 & Sportsman 90 models. Includes comprehensive repair procedures and specifications. Part number 9919532.

  • Engine Specifications: 89.2 cc displacement for Predator 90/Sportsman 90.
  • Transmission Type: Integrated - Forward only transmission.
  • Front Suspension Travel: 3" (7.62cm) for Predator 50.
  • Rear Suspension Travel: 4.25" (10.8cm) for Predator 90/Sportsman 90.
  • Dry Weight: 185 lbs. (84 kg) for Predator 50.
  • Ground Clearance: 4" (8 cm) for Predator 50.

Professional Workshop Service Manual & Technical Specifications

2005 Polaris Youth ATVs Complete Repair Manual: Predator 50, Predator 90 & Sportsman 90 Field-Reference

Procedure-Type: Service Manual // Diagnostic-Area: Engine, Transmission, Electrical, Fuel System // Procedure-Type: Repair Manual

Assessment-Parameter Rating Logic
Engine Performance Optimal Ensure efficient operation.
Component Durability High Maintain longevity through proper service.
System Diagnostics Comprehensive Identify and resolve issues effectively.
Maintenance Intervals Scheduled Adhere to recommended service.
Part Identification Clear Locate and order necessary components.
Electrical Systems Detailed Troubleshoot and repair wiring and components.

The repository is divided into chapters covering general maintenance, engine and transmission, fuel system, body and steering, and electrical systems. This manual provides essential information for servicing these Polaris youth ATVs, including detailed specifications and procedures.

Engine Rebuild Procedures

Engine rebuild procedures are documented for all listed models, ensuring correct assembly and component function.

Drivetrain Specifications

Drivetrain specifications are addressed in detail, covering transmission types and capacities.

Electrical System Overhauls

Electrical system overhauls are covered comprehensively, including troubleshooting for common issues.

Fuel System Adjustments

Fuel system adjustments, including carburetor settings, are clearly outlined for optimal performance.

Body and Steering Maintenance

Body and steering maintenance procedures are specified for ensuring proper handling and control.

This manual documents torque specifications for various components to ensure proper seal compression uniformity.

FAQ

Assess the **critical** calibration settings keyboard_arrow_down

3/4 turn out from lightly seated is the specification for the air screw on the Predator 50.

What components **required** clearance measurements keyboard_arrow_down

A minimum of 3 AC amps is required from the alternator output at idle.

Confirm the **specified** torque specifications keyboard_arrow_down

84 in.lbs. (9.5 Nm) is the specified torque for the idle gear bolts and crankcase cover bolts.

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Reviews (5)

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The download process was smooth, and I received my manual within minutes! Customer support was also very responsive to my questions.
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Rated 5 out of 5 stars
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Everything you need to know about the Sportsman 90! The maintenance schedules are a lifesaver.
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This manual has made maintaining my Predator 50 a breeze! The detailed instructions are easy to follow.
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Rated 4 out of 5 stars