Official Polaris Ranger 700 XP 4X4, 6X6 Service & Repair Manual - 2005-2010 Edition

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Document Details

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Document Number / Seller:
32184 / Mark Clark
File Size:
15.46 MB
File Type:
PDF
Language:
English
Pages:
328
Printable:
Yes
Category:
UTV
Last updated / verified
Feb 12, 2026

Models Covered & Key Technical Specifications

  • Ranger 700 XP 4X4, 6X6

Professional Workshop Service Manual & Technical Specifications

Polaris Ranger XP 4x4 / XP 6x6 EFI Service Manual (2007) — EH068OLE Twin Platform

Know the exact Ranger configuration in seconds

Coverage is split between Ranger XP 4x4 and Ranger XP 6x6 for the 2007 model-year range, sharing the same Polaris domestic 683 cc liquid-cooled twin-cylinder engine family. The opening chapter is built around identification and spec baselines, so you can match by model number, engine designation, and the drivetrain ratio set that differs between 4x4 and 6x6.

Fast fit checklist (one quick skim)

XP 4x4 model numbers: R07RH68AD / AG / AH / AK / AL / AW
XP 6x6 model number: R07RF68AF
Engine designation line: EH068OLE043PLE (twin, liquid-cooled, OHV 4-stroke)
Engine model number: EH068OLE044; displacement 683 cc; bore/stroke 80 × 68 mm
Fuel system: Bosch EFI; in-tank pump; fuel pressure 39 psi; fuel capacity 9 gal (34 L)
Drivetrain ratio sets listed separately for 4x4 vs 6x6 (front/rear High/Low/Rev)
ID label locations mapped: VIN stamp (lower LH frame rail) + under-hood sticker + engine label on cylinder head

Spec anchors (quick confirmation numbers)

Spec anchor XP 4x4 XP 6x6
Displacement 683 cc 683 cc
Compression ratio 9.40:1 9.40:1
Fuel pressure 39 psi 39 psi
Oil / coolant capacity 2 qts (1.9 L) / 3.25 qts (3.1 L) 2 qts (1.9 L) / 3.25 qts (3.1 L)
Ground clearance 11.5 in (29 cm) 7.2 in (18.25 cm)

Identification gates and tag locations

Model and serial confirmation is supported by multiple fixed reference points: the machine serial (VIN) stamp on the lower left-hand frame rail near the front drive wheel, the model/serial sticker under the hood, the engine model/serial sticker on the cylinder head, and a transmission I.D. number location noted on the right side when installed. These gates help separate close-looking Rangers that share the same “XP” naming but differ by chassis and option code.

Drivetrain ratios and chassis split (4x4 vs 6x6)

The manual lists distinct front/rear gear ratio pairs for High/Low/Reverse by configuration:

  • XP 4x4: High 3.34:1 / 2.89:1; Low 8.67:1 / 7.49:1; Rev 5.92:1 / 5.11:1
  • XP 6x6: High 3.89:1 / 3.36:1; Low 10.08:1 / 8.71:1; Rev 6.87:1 / 5.94:1
    Dimension and capacity tables are also separated, including wheelbase (76 in vs 90 in), turning radius (132 in vs 180 in), dry weight (1185 lb vs 1410 lb), and cargo box capacity (1000 lb vs 1250 lb), keeping the 6x6-specific load and geometry figures from blending into the 4x4 baseline.

How the reference is organized

Chapters are grouped by major system blocks: General Information, Maintenance, Engine, Fuel Injection, Body/Steering/Suspension, Clutching, Final Drive, Transmission, Brakes, and Electrical. Early pages also include standard torque specifications, conversion tables, and a detailed clutch/spec chart per model, which is useful when you want the measurable baselines (oil grade 0W-40, alternator output 500 W @ 3000 RPM, ignition timing 7° BTDC @ 1200 RPM, plug type/gap) tied to this exact 2007 XP platfor ::contentReference[oaicite:0]{index=0}

FAQ

**Which 2005–2010 utility configurations are supported in the Polaris RANGER archive?** keyboard_arrow_down

A: This official repair manual provides exhaustive mechanical documentation for the Polaris RANGER 700 XP series. It specifically addresses the diagnostic requirements for the 4X4 and 6X6 model variants, ensuring all technical values for the 2005–2010 production range are fully recorded across 15.46 MB of digital data.

**How do I perform effective clutching and transmission service?** keyboard_arrow_down

A: Identify the exact drive/driven clutch disassembly protocols and assembly benchmarks within the specialized clutching sections to isolate performance failures. The manual provides a systematic roadmap for maintaining the PVT (Polaris Variable Transmission) system, enabling technicians to identify root causes with factory-certified precision for the 700 XP series.

**Determine the necessary steps for maintaining the EFI and cooling linkages?** keyboard_arrow_down

A: Identify the precise fuel injector benchmarks and cooling system inspection protocols within the technical groups to maintain vehicle reliability. The documentation guides technicians through the complete diagnostics of the ECU components and throttle body assemblies, providing authoritative instructions for troubleshooting drivetrain-related hardware across the Polaris lineup.

**Identify the electrical system diagnostics and wiring schematic locations?** keyboard_arrow_down

A: Vault-ID "Polaris RANGER Electrical Reference" is essential for troubleshooting sensor feedback, ignition timing, and integrated electronics as detailed in the electrical chapters. The technical data provides expert insights into circuit diagrams and electrical fault isolation, facilitating more effective troubleshooting within the vehicle's complex control network.

**What are the key technical specifications for maintenance and safety?** keyboard_arrow_down

A: Repository-ID "Clark Technical Library" must be used to verify maintenance schedules, torque specifications, and safety reminders found in the factory-style guide. The handbook encompasses the entire service journey, providing critical protocols for fuel system safety and periodic inspections to extend equipment life and ensure safe operation for the 2010 Polaris RANGER 700 XP.

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Reviews (3)

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This manual is a must-have for any Polaris RANGER owner. The torque specifications and maintenance schedules are particularly helpful! Smooth download process too!
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I found the troubleshooting tips invaluable. Customer support was quick and professional when I had questions about the download. Highly recommend!
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Rated 4 out of 5 stars