Sportsman 500 / Polaris Industries Inc
- 2004 Sportsman 500 H.O. (High Output)
- 2004 Sportsman 500 H.O. ATP (All Terrain Pickup)
- 2005 Sportsman 500 H.O.
- 2005 Sportsman 500 H.O. ATP
2004-2005 Polaris Sportsman 500 ATV manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Printable: Yes
Estimated download time: 0.82 Minutes
$18.99
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Product Information
Table of Contents
General
- Model Identification
- Serial Number Location
- Machine Dimensions
- Specifications
- Optional Springs
- Publication Numbers
- Replacement Keys
- Special Tools
- Specifications
- Standard Torque Specifications
- Decimal Equivalent / Tap Drill Chart
- Units of Measure Conversion Chart
- Glossary of Terms
Maintenance
- Maintenance Schedule
- Lubrication
- Fluids
- Battery Maintenance
- Cleaning and Storage
- Periodic Maintenance Chart
- Maintenance Procedures
Engine
- Engine Removal and Installation
- Engine Disassembly
- Engine Inspection and Repair
- Engine Assembly
- Cooling System
- Lubrication System
Carburetion
- Carburetor Removal and Installation
- Carburetor Disassembly and Assembly
- Carburetor Adjustments
- Fuel Pump
- Fuel Tank and Lines
Body and Steering
- Frame
- Body Components
- Steering System
- Suspension
- Wheels and Tires
Clutching
- Clutch Removal and Installation
- Clutch Inspection and Repair
- Clutch Adjustments
Final Drive
- Drive Chain
- Drive Shaft
- Differential
- Final Drive Adjustments
Transmission
- Transmission Removal and Installation
- Transmission Disassembly and Assembly
- Transmission Inspection and Repair
- Transmission Adjustments
Brakes
- Brake System Overview
- Brake Removal and Installation
- Brake Inspection and Repair
- Brake Adjustments
Electrical
- Wiring Diagram
- Battery and Charging System
- Ignition System
- Starter System
- Lighting System
- Electrical Components
- Electrical Troubleshooting
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