2007-2008 Polaris Sportsman 500 6x6 Service Manual

Diagnostic procedures and component service for the transmission, final drive, and steering systems. Part number A07CL50AA.

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Polaris Models Covered & Key Technical Specifications

2007-2008 Polaris Sportsman 500 6x6 (A07CL50AA) Service Manual Diagnostic procedures and component service for the transmission, final drive, and steering systems. Part number A07CL50AA.

  • Nominal Weight Data: 1965 lbs. gross vehicle weight establishes the base operating capacity.
  • Prescribed Capacity Limits: 1500 lbs. towing capacity is designed for safe trailer hauling.
  • System Output Density: 250w alternator output defines the electrical power generation capability.
  • Technical Thresholds: 150 lbs. tongue weight is specified as the maximum allowable hitch load.
  • Standard Requirements: 4.25 gallons (16.09L) fuel capacity defines the operational range.
  • Defined Configuration: 6x6 drivetrain establishes the standard drive system architecture.
Technical Specifications
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Document Number / Seller:
32001 / Daniel Hicks
File Size:
23.80 MB
File Type:
PDF
Language:
English
Pages:
277
Printable:
Yes
Category:
6x6
Last updated / verified
Apr 9, 2026

Polaris Manual Features & Content Preview

Polaris Sportsman 500 6x6 (2007-2008) Service Manual: Official Polaris Sportsman 500 6x6 Diagnostics & Repair Manual - 2007-2008 Transmission-Guide

Technical-Benchmarks: EH500PLE // Design-Core: Sportsman 500 6x6 / ATV Logic // Design-Core: 499cc, 4-stroke, single cylinder.

Documentation sections include:

  • Engine (3.1-3.54)
  • Fuel System/Carburetion (4.1-4.13)
  • Body/Steering/Suspension (5.1-5.16)
  • Clutch (6.1-6.26)
  • Final Drive (7.1-7.30)
  • Transmission (8.1-8.10)

This manual details engine service procedures including top-end and bottom-end disassembly, lubrication, and timing. It covers fuel system components like the Mikuni BST 34 carburetor, including jetting and troubleshooting. Additionally, it documents body, steering, suspension, clutch, final drive, and transmission services, offering exploded views and step-by-step instructions for repairs and maintenance to ensure optimal performance and longevity of your Polaris Sportsman 500 6x6.

Manual FAQ, Purchase & Download Details

Is the electrical wiring schematic included in the service manual? keyboard_arrow_down

Chapter 10 contains electrical information, while the document lists various electrical tools and reference components. It includes diagrams and technical sections designed for reference during system analysis.

Can this document be used for the 2007-2008 Polaris Sportsman 500 6x6 model? keyboard_arrow_down

Service manual is specifically compiled for the 2007-2008 Polaris Sportsman 500 6x6 (A07CL50AA) and provides documentation relevant to its systems.

Does the manual provide comprehensive coverage for the main mechanical systems? keyboard_arrow_down

Document contains chapters covering the engine, carburetion, body and steering, clutching, final drive, transmission, and brakes. Each chapter provides technical reference material for the specified components. These sections include specification tables, exploded view references, and torque guidelines as outlined in the general information chapter.

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