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1985-1995 Polaris Scrambler, Trail Boss, Cyclone, Big Boss, Trail Blazer,  Sport, Magnum, Xplorer, Sportsman, 250, 300, 350, 400, manual Preview image 1
1985-1995 Polaris Scrambler, Trail Boss, Cyclone, Big Boss, Trail Blazer,  Sport, Magnum, Xplorer, Sportsman, 250, 300, 350, 400, manual Preview image 2
1985-1995 Polaris Scrambler, Trail Boss, Cyclone, Big Boss, Trail Blazer,  Sport, Magnum, Xplorer, Sportsman, 250, 300, 350, 400, manual Preview image 3
1985-1995 Polaris Scrambler, Trail Boss, Cyclone, Big Boss, Trail Blazer,  Sport, Magnum, Xplorer, Sportsman, 250, 300, 350, 400, manual Preview image 4
1985-1995 Polaris Scrambler, Trail Boss, Cyclone, Big Boss, Trail Blazer,  Sport, Magnum, Xplorer, Sportsman, 250, 300, 350, 400, manual Preview image 5
1985-1995 Polaris Scrambler, Trail Boss, Cyclone, Big Boss, Trail Blazer,  Sport, Magnum, Xplorer, Sportsman, 250, 300, 350, 400, manual Preview image 6

1985-1995 Polaris Scrambler, Trail Boss, Cyclone, Big Boss, Trail Blazer, Sport, Magnum, Xplorer, Sportsman, 250, 300, 350, 400, manual

Models covered in this manual:

Polaris Industries Inc.

  • 1985 Polaris Scrambler 3-wheeler
  • 1985 Polaris Trail Boss
  • 1986 Polaris Scrambler 3-wheeler
  • 1986 Polaris Trail Boss
  • 1987 Polaris Cyclone
  • 1987 Polaris Trail Boss 2x4
  • 1987 Polaris Trail Boss 4x4
  • 1988 Polaris Trail Boss 2x4
  • 1988 Polaris Trail Boss 4x4
  • 1988 Polaris Trail Boss 250 R/ES
  • 1989 Polaris Big Boss 4x6
  • 1989 Polaris Trail Boss
  • 1989 Polaris Trail Boss 2x4
  • 1989 Polaris Trail Boss 4x4
  • 1990 Polaris Big Boss 4x6
  • 1990 Polaris Trail Blazer
  • 1990 Polaris Trail Boss 250
  • 1990 Polaris Trail Boss 2x4
  • 1990 Polaris Trail Boss 2x4 350L
  • 1990 Polaris Trail Boss 4x4
  • 1990 Polaris Trail Boss 4x4 350L
  • 1991 Polaris Big Boss 4x6
  • 1991 Polaris Big Boss 6x6
  • 1991 Polaris Trail Blazer
  • 1991 Polaris Trail Boss 250
  • 1991 Polaris Trail Boss 2x4
  • 1991 Polaris Trail Boss 2x4 350L
  • 1991 Polaris Trail Boss 4x4
  • 1991 Polaris Trail Boss 4x4 350L
  • 1992 Polaris Big Boss 4x6
  • 1992 Polaris Big Boss 6x6
  • 1992 Polaris Trail Blazer
  • 1992 Polaris Trail Boss 250
  • 1992 Polaris Trail Boss 2x4
  • 1992 Polaris Trail Boss 2x4 350L
  • 1992 Polaris Trail Boss 4x4
  • 1992 Polaris Trail Boss 4x4 350L
  • 1993 Polaris 250 2x4
  • 1993 Polaris 250 4x4
  • 1993 Polaris 250 6x6
  • 1993 Polaris 350 2x4
  • 1993 Polaris 350 4x4
  • 1993 Polaris 350 6x6
  • 1993 Polaris Sportsman
  • 1993 Polaris Trail Blazer
  • 1993 Polaris Trail Boss
  • 1994 Polaris 300 2x4
  • 1994 Polaris 300 4x4
  • 1994 Polaris 300 6x6
  • 1994 Polaris 400 2x4
  • 1994 Polaris 400 4x4
  • 1994 Polaris 400 6x6
  • 1994 Polaris Trail Blazer 2W
  • 1994 Polaris Trail Boss 2W
  • 1994 Polaris Sportsman 4x4
  • 1994 Polaris Sport
  • 1995 Polaris 300 2x4
  • 1995 Polaris 300 4x4
  • 1995 Polaris 400 2x4
  • 1995 Polaris 400 6x6
  • 1995 Polaris Trail Blazer
  • 1995 Polaris Trail Boss
  • 1995 Polaris Scrambler
  • 1995 Polaris Sport
  • 1995 Polaris Sportsman 4x4
  • 1995 Polaris Xplorer 4x4
  • 1995 Polaris Magnum 2x4
  • 1995 Polaris Magnum 4x4

Production/model years: 1985, 1986, 1987, 1988,1989, 1990, 1991, 1992, 1993, 1994, 1995.

File specifications

File size: 11.90 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.24 Minutes
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Product Information

Table of Contents

General Information

  • Model Identification
  • Safety Precautions
  • Maintenance Schedule
  • Special Tools
  • Specifications

Engine

  • Engine Overview
  • Engine Removal
  • Engine Disassembly
  • Engine Inspection
  • Engine Assembly
  • Engine Installation
  • Cooling System
  • Lubrication System
  • Engine Troubleshooting

Fuel System

  • Fuel System Overview
  • Fuel Tank
  • Fuel Lines
  • Fuel Pump
  • Carburetor
  • Fuel Filter
  • Fuel System Troubleshooting

Electrical System

  • Electrical System Overview
  • Battery
  • Charging System
  • Ignition System
  • Lighting System
  • Wiring Diagram
  • Electrical Troubleshooting

Transmission

  • Transmission Overview
  • Manual Transmission
  • Automatic Transmission
  • Transmission Removal
  • Transmission Disassembly
  • Transmission Inspection
  • Transmission Assembly
  • Transmission Installation
  • Transmission Troubleshooting

Drive System

  • Drive System Overview
  • Front Drive
  • Rear Drive
  • Axles
  • Differentials
  • Drive System Troubleshooting

Suspension

  • Suspension Overview
  • Front Suspension
  • Rear Suspension
  • Shock Absorbers
  • Suspension Troubleshooting

Steering

  • Steering System Overview
  • Steering Mechanism
  • Steering Adjustment
  • Steering Troubleshooting

Brakes

  • Brake System Overview
  • Front Brakes
  • Rear Brakes
  • Brake Lines
  • Brake Pads and Discs
  • Brake Troubleshooting

Body and Frame

  • Frame Overview
  • Frame Inspection
  • Frame Repair
  • Body Panels
  • Seat

Controls and Indicators

  • Control Systems Overview
  • Handlebars
  • Throttle Control
  • Brake Control
  • Gear Shifter
  • Instrument Panel

Maintenance

  • Scheduled Maintenance
  • Lubricants and Fluids
  • Torque Specifications
  • Periodic Checks and Adjustments

Troubleshooting

  • General Troubleshooting
  • Engine Troubleshooting
  • Fuel System Troubleshooting
  • Electrical System Troubleshooting
  • Transmission Troubleshooting
  • Drive System Troubleshooting
  • Suspension Troubleshooting
  • Steering Troubleshooting
  • Brake Troubleshooting
  • Control Systems Troubleshooting

Appendix

  • Special Tools
  • Service Bulletins
  • Technical Specifications

Index

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