1985-1995 Polaris Scrambler, Trail Boss, Cyclone, Big Boss, Trail Blazer, Sport, Magnum, Xplorer, Sportsman, 250, 300, 350, 400, manual

Table of Contents

General Information

• Model Identification
• Safety Precautions
• Maintenance Schedule
• Special Tools
• Specifications

Engine

• Engine Overview
• Engine Removal
• Engine Disassembly
• Engine Inspection
• Engine Assembly
• Engine Installation
• Cooling System
• Lubrication System
• Engine Troubleshooting

Fuel System

• Fuel System Overview
• Fuel Tank
• Fuel Lines
• Fuel Pump
• Carburetor
• Fuel Filter
• Fuel System Troubleshooting

Electrical System

• Electrical System Overview
• Battery
• Charging System
• Ignition System
• Lighting System
• Wiring Diagram
• Electrical Troubleshooting

Transmission

• Transmission Overview
• Manual Transmission
• Automatic Transmission
• Transmission Removal
• Transmission Disassembly
• Transmission Inspection
• Transmission Assembly
• Transmission Installation
• Transmission Troubleshooting

Drive System

• Drive System Overview
• Front Drive
• Rear Drive
• Axles
• Differentials
• Drive System Troubleshooting

Suspension

• Suspension Overview
• Front Suspension
• Rear Suspension
• Shock Absorbers
• Suspension Troubleshooting

Steering

• Steering System Overview
• Steering Mechanism
• Steering Adjustment
• Steering Troubleshooting

Brakes

• Brake System Overview
• Front Brakes
• Rear Brakes
• Brake Lines
• Brake Pads and Discs
• Brake Troubleshooting

Body and Frame

• Frame Overview
• Frame Inspection
• Frame Repair
• Body Panels
• Seat

Controls and Indicators

• Control Systems Overview
• Handlebars
• Throttle Control
• Brake Control
• Gear Shifter
• Instrument Panel

Maintenance

• Scheduled Maintenance
• Lubricants and Fluids
• Torque Specifications
• Periodic Checks and Adjustments

Troubleshooting

• General Troubleshooting
• Engine Troubleshooting
• Fuel System Troubleshooting
• Electrical System Troubleshooting
• Transmission Troubleshooting
• Drive System Troubleshooting
• Suspension Troubleshooting
• Steering Troubleshooting
• Brake Troubleshooting
• Control Systems Troubleshooting

Appendix

• Special Tools
• Service Bulletins
• Technical Specifications

Index

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