2009 Polaris Sportsman XP 550 & XP 550 EPS Service Manual

Wiring diagrams, specifications, and repair sequences for the 2009 Polaris Sportsman XP 550 and XP 550 EPS ATVs. Includes part numbers like 9921973.

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Document Details

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Document Number / Seller:
32133 / Dennis Diaz
File Size:
27.26 MB
File Type:
PDF
Language:
English
Pages:
373
Printable:
Yes
Category:
UTV
Last updated / verified
Dec 23, 2025

Models Covered & Key Technical Specifications

2009 Polaris Sportsman XP 550 & XP 550 EPS (A09ZN55AL) - 2009 Licensed Repository Digest | Collection

  • Factory End Play: 0-0.005" establishes the operational tolerance Framework.
  • Certified Power Framework: For essential operation, 9.2 in. / 23.4 cm defines the front suspension travel Range.
  • Engineered Ambient Limits: 732 lbs. -- signifies the dry weight Threshold.
  • Primary Dimensional Limits: The ground clearance requires 11.6 in. Parameters.
  • General Torque Data: For specific operations, 732 lbs. establishes the dry weight Baseline.
  • Integral Measurement Bounds: At full throttle, 1500 lbs. defines the towing capacity Requirements.

Professional Workshop Service Manual & Technical Specifications

Commercial Installation Field Manual: UTV 2009 Polaris Sportsman XP 550 & XP 550 EPS ATV Service Manual Specification-Guide

System-Coverage: UTV ATVs // Machine-Range: 2009 Sportsman XP 550 & XP 550 EPS Logic // Conceptual-Layout: Technical Specifications and Procedures.

Specification System-Path Calibration-Standards
Engine Model ES550PLE 4-Cycle SOHC
Front Wheel Size 14 x 6 4-156
Rear Wheel Size 14 x 8 4-156
Front Tire Model Carlisle Terrathon 26 x 8 - 14
Rear Tire Model Carlisle Terrathon 26 x 10 - 14
Transmission Type Automatic PVT In-Line H-L-N-R-P

The service manual covers component locations are identified for all major systems and components. Service procedures are documented for all common maintenance and repair tasks. Calibration requirements are specified for critical adjustments and settings. Electrical system documentation covers wiring diagrams and component identification. Suspension service documentation covers inspection and adjustment procedures. The document provides a thorough overview of the vehicle's layout and systems.

Comprehensively demanding all aspects of the UTV maintenance and repair, this manual details procedures for engine, drivetrain, cooling, fuel, electrical, and transmission systems. It includes specific torque values for key fasteners to ensure proper assembly and stress control.

FAQ

Assess the **critical** calibration settings for the engine. keyboard_arrow_down

70-90 psi is the measured cylinder compression range for full throttle operation.

What components have **required** clearance measurements? keyboard_arrow_down

0.0039" is the limit for rocker shaft oil clearance.

Confirm the **specified** torque specifications for the cooling system. keyboard_arrow_down

12-17.5 ft. lbs. (16-24 Nm) is the torque specification for the Engine Temperature Sensor (ECT).

Customer Reviews

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Reviews (2)

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New
The service manual for the 2009 Polaris Sportsman XP 550 is incredibly detailed and well-organized. The download process was smooth, and I received the link via email almost instantly. Highly recommend for anyone looking to maintain their ATV!
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New
This manual has been a lifesaver for my Sportsman XP 550. The step-by-step instructions are easy to follow, and the troubleshooting guides are spot on. Customer support was also very responsive when I had a question. Overall, a fantastic purchase!