Professional Repair Handbook: Polaris Sportsman 6x6 800 EFI, Sportsman X2 & Sportsman Touring ATV (2009)

Professional Service & Repair Manual: 2009 Polaris Sportsman 800 EFI, X2 & Touring ATV

Maintain, diagnose, and repair your Polaris ATV with the ultimate professional-grade resource. This comprehensive service manual is specifically authored for the 2009 Polaris Sportsman lineup, covering the 800 EFI 6x6, the versatile Sportsman X2, and the comfortable Sportsman Touring models.

Whether you are a professional mechanic or a dedicated DIY enthusiast, this manual provides the precise technical data required to keep your vehicle performing at its peak. Designed for high readability on mobile devices, you can access critical torque specs or wiring diagrams right in your garage.

Comprehensive Model Coverage

This manual is tailored for the following 2009 Polaris models:

• Polaris Sportsman 6x6 800 EFI (Model Number: A09CL76AA)
• Polaris Sportsman X2
• Polaris Sportsman Touring

Inside This Manual

Master every system of your ATV with deep-dive technical chapters:

• General Information: Detailed model identification, VIN locations, and unique engine designation numbers (Engine Model: EH076OLE).
• Engine Management & EFI: Complete teardown and assembly for the 760cc Twin Cylinder engine, including Electronic Fuel Injection (EFI) diagnostics and fuel pump pressure testing (39 psi +/- 3).
• Transmission & Drivetrain: Full service procedures for the Polaris Variable Transmission (PVT), including the Engine Braking System (EBS) and Active Descent Control (ADC).
• Chassis & Suspension: Maintenance for the progressive rate independent rear suspension and MacPherson strut front end.
• Electrical Systems: High-resolution wiring diagrams, "Blink Code" diagnostic guides for the instrument cluster, and battery maintenance (30 Amp Hr).
• Maintenance Schedules: Periodic maintenance charts specifically adjusted for "Severe Use" conditions like mud, water, or heavy-load operation.

Pro-Level Technical Data

Get the job done right the first time with factory-spec numbers:

• Engine Specs: Bore 80x76.5 mm, Compression Ratio 11:1, Compression Pressure 150-200 psi.
• Fluid Capacities: Engine Oil (2 qt / 1.9L Polaris 2W-50), Transmission (17.2 oz / 510 ml AGL Lube), Front Gearcase ADC (9.3 oz / 275 ml Demand Drive LT).
• Torque Benchmarks: Essential values like Cylinder Head Bolts (35 ft. lbs + 90 degrees), Flywheel Nut (65 ft. lbs), and Spark Plug (18 ft. lbs).
• Special Tools: Identification of SPX/Polaris specialty tools like the Oil Filter Wrench (PV-43527) and Flywheel Puller (2871043).

Identification & Serial Numbers

Never guess about parts compatibility. This manual shows you exactly where to find:

• Machine Model Number: Stamped on the lower left side of the frame tube.
• Engine Serial Number: Located on the top side of the crankcase.
• Transmission I.D.: Found on the right side of the machine for X2 and Touring models.
• VIN Identification: 17-digit world manufacturer ID (e.g., 4XADNZ...) to verify your specific build.

Why Choose This Manual?

Equip yourself with the same knowledge used by authorized Polaris technicians. From simple oil changes (every 100 hours) to complex engine rebuilds and cylinder leakdown tests (15% service limit), this guide covers it all.

Stop risking damage with generic "how-to" videos. Get the exact measurements, lubricant types (Polaris Premium 60/40 Anti-Freeze, DOT 4 Brake Fluid), and step-by-step procedures designed specifically for the 2009 Sportsman 800 EFI series.

Get your digital copy today and ensure your Polaris ATV remains the toughest machine on the trail!