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2009 Polaris Sportsman 800 HO EFI,  Sportsman Touring 800 EFI, Touring 800 EFI International, Sportsman X2 800 EFI ATV repair manual Preview image 1
2009 Polaris Sportsman 800 HO EFI,  Sportsman Touring 800 EFI, Touring 800 EFI International, Sportsman X2 800 EFI ATV repair manual Preview image 2
2009 Polaris Sportsman 800 HO EFI,  Sportsman Touring 800 EFI, Touring 800 EFI International, Sportsman X2 800 EFI ATV repair manual Preview image 3
2009 Polaris Sportsman 800 HO EFI,  Sportsman Touring 800 EFI, Touring 800 EFI International, Sportsman X2 800 EFI ATV repair manual Preview image 4
2009 Polaris Sportsman 800 HO EFI,  Sportsman Touring 800 EFI, Touring 800 EFI International, Sportsman X2 800 EFI ATV repair manual Preview image 5
2009 Polaris Sportsman 800 HO EFI,  Sportsman Touring 800 EFI, Touring 800 EFI International, Sportsman X2 800 EFI ATV repair manual Preview image 6

2009 Polaris Sportsman 800 HO EFI, Sportsman Touring 800 EFI, Touring 800 EFI International, Sportsman X2 800 EFI ATV repair manual

Models covered in this manual:

Polaris Sportsman 800 Series
2009

  • Sportsman 800 HO EFI
  • Sportsman Touring 800 EFI
  • Touring 800 EFI International
  • Sportsman X2 800 EFI

File specifications

File size: 14.43 MB
File type: PDF
Language:

Printable: Yes
Estimated download time: 0.3 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  1. Introduction

    • Foreword
    • How to Use This Manual
  2. Specifications

    • General Specifications
    • Torque Specifications
  3. Maintenance

    • Maintenance Schedule
    • Maintenance Precautions
  4. Identification

    • Vehicle Identification
    • Emission Control Information
  5. Tools and Equipment

    • Recommended Tools
    • Special Service Tools

ENGINE

  1. Engine Mechanical

    • Engine Assembly
    • Cylinder Head
  2. Engine Cooling

    • Radiator
    • Water Pump
  3. Engine Lubrication

    • Oil Pump
    • Oil Pan
  4. Engine Fuel

    • Fuel Pump
    • Fuel Injectors
  5. Engine Control System

    • Engine Control Module (ECM)
    • Sensors
  6. Exhaust System

    • Exhaust Manifold
    • Catalytic Converter

TRANSMISSION

  1. Transmission Removal and Installation

    • Transmission Removal Procedure
    • Transmission Installation Procedure
  2. Transmission Disassembly and Reassembly

    • Gears and Shafts
    • Bearings and Seals
  3. Clutch System

    • Clutch Removal and Installation
    • Clutch Adjustment

DRIVELINE/AXLE

  1. Propeller Shaft

    • Universal Joints
    • Propeller Shaft Assembly
  2. Front Axle

    • Differential
    • Axle Shafts
  3. Rear Axle

    • Differential
    • Axle Shafts

SUSPENSION

  1. Front Suspension

    • Suspension Components
    • Shock Absorbers
  2. Rear Suspension

    • Leaf Springs
    • Shock Absorbers
  3. Wheel Alignment

    • Alignment Specifications
    • Alignment Procedures

BRAKES

  1. Brake System

    • Brake Components
    • Brake Fluid
  2. Front Brakes

    • Disc Brakes
    • Calipers
  3. Rear Brakes

    • Drum Brakes
    • Wheel Cylinders
  4. Parking Brake

    • Parking Brake Assembly
    • Parking Brake Adjustment

STEERING

  1. Steering System

    • Steering Wheel
    • Steering Column
  2. Power Steering

    • Power Steering Pump
    • Power Steering Gear

HVAC (HEATING, VENTILATION, AIR CONDITIONING)

  1. Air Conditioning

    • Compressor
    • Condenser
  2. Heating

    • Heater Core
    • Blower Motor
  3. Ventilation

    • Air Filter
    • Ventilation Ducts

ELECTRICAL

  1. Electrical System

    • Battery
    • Fuses and Relays
  2. Charging System

    • Alternator
    • Voltage Regulator
  3. Starting System

    • Starter Motor
    • Ignition Switch
  4. Lighting

    • Headlights
    • Tail Lights
  5. Instrumentation

    • Instrument Cluster
    • Gauges
  6. Wiring Diagrams

    • Wiring Schematic
    • Circuit Descriptions

BODY

  1. Body Structure

    • Body Panels
    • Frame
  2. Interior

    • Seats
    • Trim
  3. Exterior

    • Bumpers
    • Mirrors
  4. Windows

    • Power Windows
    • Window Regulators
  5. Doors

    • Door Assembly
    • Door Locks
  6. Roof

    • Sunroof
    • Roof Panels

RESTRAINTS

  1. Seat Belts

    • Seat Belt Components
    • Seat Belt Replacement
  2. Airbags

    • Airbag System Overview
    • Airbag Deployment

INDEX

  1. Comprehensive Index
    • Index for Quick Reference

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