2007 Polaris Sportsman 700/800/800 X2 EFI Service Manual

Technician-level documentation for Sportsman 700 EFI, 800 EFI & 800 X2 EFI: engine, fuel system, drivetrain, and body components. PN 9920378.

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Document Details

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Document Number / Seller:
32045 / Kenneth Thomas
File Size:
24.03 MB
File Type:
PDF
Language:
Printable:
Yes
Category:
ATV
Last updated / verified
Oct 28, 2025

Models Covered & Key Technical Specifications

2007 Polaris Sportsman 700/800/800 X2 EFI Service Manual: Service & Repair Guide Documentation-Set Polaris Sportsman 700 EFI (A07MH68AX, AY, AZ) Polaris Sportsman 800 EFI (A07MH76A, MN76A, MH76F) Polaris Sportsman X2 800 EFI (A07TH76A, TN76A) Description Details
Authorized Components: Engine displacement specifies 683cc for the 700 EFI model.
Critical Operations: For optimal operation, 39 psi ± 3 psi defines the fuel system pressure Range.
Operational Specifications: The EFI controller requires Bosch MSE 1.1B for efficient system baseline.
Established Dimensions: The length measures 83 in. / 205.74 cm for standard model Metrics.
Measured Capacities: Transmission capacity is 15 oz. / 445 ml.

Maximum Gear Ratios: Low gear ratio is 7.49:1 Threshold.

Professional Workshop Service Manual & Technical Specifications

2007 Polaris Sportsman 700/800/800 X2 EFI Service Manual: Service & Repair Guide 2007 Edition Documentation-Set

Serial-Range: Sportsman 700 EFI, Sportsman 800 EFI, Sportsman 800 X2 EFI / Procedure-Type: Service & Repair Guide / Serial-Range: 2007 Edition Specification Parameters Architecture
Engine Displacement 683cc EH068OLE
Fuel System Pressure 39 psi ± 3 psi Fuel Pump
Transmission Capacity 15 oz. / 445 ml Drivetrain
Front Drive Gear Ratio 3.82:1 Drivetrain
Front Suspension Travel 8.2 in. / 21 cm McPherson Strut
Ground Clearance 11.25 in. / 28.6 cm Suspension

Technical content addresses engine specifications, fuel system components, drivetrain operation, suspension adjustments, and electrical systems for the Polaris Sportsman 700 EFI, 800 EFI, and 800 X2 EFI models. Accurate service procedures are presented for each system, ensuring proper vehicle maintenance.

Steering component information is provided for tie rod ends and steering post adjustments.

Inspection guidelines are provided for suspension components, including strut cartridges and control arms.

Alignment specifications are included for wheel alignment and toe settings.

Reference data is included for brake system checks, including hoses and pads.

This manual covers the complete EFI system, including fuel pump, injectors, sensors, and ECU.

The manual documents torque specifications for various components to ensure proper clamp load consistency and safe assembly.

FAQ

Assess the **critical** calibration settings for the throttle position sensor. keyboard_arrow_down

0.528 V is the specified throttle position sensor voltage when correctly calibrated. Ensure the TPS is correctly mounted and re-calibrated if repositioned.

What **required** clearance measurements are needed for the engine mounts? keyboard_arrow_down

Engine mounts should be inspected for cracks or damage, and fasteners checked for tightness to ensure proper operation.

Confirm the **specified** torque specifications for the flywheel nut. keyboard_arrow_down

65 ± 7 ft.lbs. (88 ± 9.50 Nm) is the specified torque for the flywheel nut installation.

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This service manual is fantastic! It made my maintenance tasks so much easier with clear instructions and helpful diagrams. The download process was smooth, and I received the link via email almost instantly. Highly recommended!
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The manual is very detailed and covers everything you need to know about the Sportsman models. I appreciated the quick response from support when I had questions. The download was hassle-free, which is always a plus!