2007 Polaris Sportsman 700/800/800 X2 EFI Service Manual

Technician-level documentation for Sportsman 700 EFI, 800 EFI & 800 X2 EFI: engine, fuel system, drivetrain, and body components. PN 9920378.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Polaris Models Covered & Key Technical Specifications

Models: Sportsman 700 EFI, Sportsman 800 EFI, Sportsman X2 800 EFI
Sub-models / Variants: Deluxe, Standard, International
Build Years: 2007
Serial Numbers: A07MH68AX, A07MH68AY, A07MH68AZ, A07MH76A, A07MN76A, A07MH76F, A07TH76A, A07TN76A
Technical Data:

  • Engine: Polaris Twin Cylinder, 4-stroke, liquid-cooled, electric start
  • Engine Displacement: 683 cc (700 EFI), 760 cc (800 EFI / X2)
  • Compression Ratio: 9.78:1 (700 EFI), 10:1 (800 EFI / X2)
  • Fuel System: Electronic Fuel Injection (EFI), 39 psi fuel pump pressure
  • Transmission Type: Drumshift (H/L/N/Rev/Park)
  • Transmission Capacity: 15 oz (445 ml) for 700/800 EFI, 32 oz (946.3 ml) for 800 X2
  • Drive System: PVT with EBS (Deluxe variants), PVT Non-EBS (Standard 700/800)
  • Suspension: A-arm/MacPherson strut front, progressive rate independent rear
  • Towing Capacity: 1500 lbs (680 kg)
Technical Specifications
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Document Number / Seller:
32045 / Kenneth Thomas
File Size:
24.03 MB
File Type:
PDF
Language:
Pages:
393
Printable:
Yes
Category:
ATV
Last updated / verified
Oct 28, 2025

Polaris Manual Features & Content Preview

2007 Polaris Sportsman 700, 800, and 800 X2 EFI Documentation

  • Covers 2007 Polaris Sportsman 700, 800, and 800 X2 EFI variants, including Standard, Deluxe, and International configurations
  • Official Polaris OEM publication P/N 9920378, copyright 2006
  • Contains 15 detailed exploded-view diagrams, 11 maintenance interval tables, and specific torque-sequence charts for engine and crankcase assembly
  • Delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Stored against your account so you can retrieve it after a hard-drive loss
  • This 393-page reference serves as the primary technical source for the EH068OLE and EH076OLE engine series launch build

Content Scope and Coverage

The 2007 Polaris Sportsman 700, 800, and 800 X2 EFI service manual is designed for master dealer technicians and includes detailed sections on engine theory, fuel system diagnostics, and drivetrain service. Major chapters document cooling system pressure testing, cylinder head reassembly, and transmission maintenance, providing expert-level descriptions of all sub-assemblies. The publication provides essential data for the factory workshop documentation structure covering the Sportsman lineup, utilizing technical layouts for the lubrication, electrical, and suspension systems.

Specification and Technical Preview

Technical data within the 2007 Polaris Sportsman 700, 800, and 800 X2 EFI publication includes critical engine tolerances and fluid capacities, such as transmission fluid levels and specific torque values for crankcase bolts. Spark plug gap for the 2007 Polaris Sportsman 700 EFI is specified at 0.9 mm in the engine data table. Valve clearance for the intake is listed at 100 hours in the periodic maintenance chart. The 2007 Polaris Sportsman 800 EFI cylinder compression is documented at 150–200 psi. Reference values for ignition timing, electrical circuit breaker ratings, and suspension adjustments are clearly outlined throughout the chapters.

Note: This document provides technical reference data and procedures for certified technicians; always consult an authorized dealer if you are unfamiliar with safety protocols regarding EFI high-pressure systems.

Manual FAQ, Purchase & Download Details

What publication information is included in this 2007 Sportsman 700 800 EFI service manual? keyboard_arrow_down

Manual includes edition-specific publication numbers and identifies the document as PN 9920378. It also lists publication references for related owner and parts manuals in the general information section.

Is the official document identifier for this service manual provided? keyboard_arrow_down

Manual is identified by publication number PN 9920378.

Are there specific document identity markers such as publication numbers or page counts available for this service manual? keyboard_arrow_down

Document is designated as the 2007 Sportsman 700 800 800 X2 EFI Service Manual. It contains 393 pages in total. The specific publication number for this edition is PN 9920378.

Which chapters contain the torque specification tables and conversion charts for this machine? keyboard_arrow_down

Chapter 1 contains comprehensive general information sections, including standard torque specification tables, tap drill sizes, and unit conversion charts.

Can I find technical reference values regarding engine systems like ignition and fuel in this manual? keyboard_arrow_down

Manual includes specification tables for each covered engine model that list reference values for fuel pressure and ignition timing. These tables provide baseline data for the listed vehicle systems.

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