2007 Polaris Sportsman 700 EFI / Sportsman 800 EFI Service Manual (P/N 9920374)
Polaris Models Covered & Key Technical Specifications
Models: 2007 Polaris Sportsman 700 EFI, 2007 Polaris Sportsman 800 EFI
Model Years: 2007
Technical Data:
- Tire pressure (front and rear): 5 psi (34.5 kPa)
- Gross vehicle weight capacity: 1200 lbs. (545 kg)
- Max rack load (front): 100 lbs. (45 kg)
- Max rack load (rear): 200 lbs. (91 kg)
- Engine oil capacity (with filter): 2 quarts (1.9 liters)
- Transmission oil capacity: 15 oz. (450 ml)
- Rear gearcase oil capacity: 5 oz. (150 ml)
- Standard demand drive fluid capacity: 9 oz. (265 ml)
- Demand drive with ADC capacity: 9.3 oz. (275 ml)
- Alternator output: 500 Watts @ 3000 rpm
- Turning radius (unloaded): 76 in. (193 cm)
Polaris Manual Features & Content Preview
- Covers the 2007 Polaris Sportsman 700 EFI and 800 EFI ATVs
- Official Polaris publication P/N 9920374, revision 03
- Contains 17 troubleshooting blink codes and 12 engine-specific diagnostic procedures
- Comprehensive 393-page technical workshop reference
Vehicle Maintenance and Specifications
This service manual details essential maintenance cycles, system checks, and diagnostic procedures. Inside, you will find thorough outlines for chassis adjustments, engine oil service, cooling system upkeep, and transmission fluid replacement. Need to pull a fault code? The text extensively documents the electronic fuel injection (EFI) diagnostic mode directly from the engine management module. Technical sections break down the operation of the all-wheel drive (AWD) system, active descent control (ADC) engagement, and instrument cluster programming. Furthermore, proper care for air intake systems, brake hydraulic circuits, and electrical load requirements is clearly mapped out.
Technical Reference and Fluid Data
Engine cooling system specs cover precise antifreeze mixtures and pressure cap standards. For the drivetrain, the data defines torque requirements for critical fasteners, including the 20 ft. lbs. (27 Nm) drain plug rating. Front gearcase demand drive fluid capacity sits at 9 oz. (265 ml) for standard units, stepping up to 9.3 oz. (275 ml) for ADC-equipped models. Transmission oil volumes are documented at exactly 15 oz. (450 ml). Intake air temperature sensor resistance values are fully detailed in the blink code diagnostic tables. Reference values for tire pressure are set at 5 psi. The manual provides clear identification procedures for vehicle, engine, and frame serial numbers. Keep in mind that while this overview highlights the manual's contents, qualified mechanics should always rely on the complete OEM documentation prior to performing hands-on maintenance or diagnostic work.
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