2007 Polaris Sportsman 700 EFI / Sportsman 800 EFI Service Manual
Technical reference spanning 2007 Sportsman 700 EFI and 800 EFI models. Documents maintenance, diagnostics, and repair procedures. Part No. 9920374
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Sample pages from the 2007 Polaris Sportsman 700 EFI / Sportsman 800 EFI Service Manual manual
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Models Covered & Key Technical Specifications
2007 Polaris Sportsman 700 EFI, Sportsman 800 EFI Service Manual
This manual covers the 2007 Polaris Sportsman 700 EFI and Sportsman 800 EFI models. It is designed to provide comprehensive repair and maintenance information for these vehicles.
- System Tolerance Values: 5 psi establishes the recommended tire pressure for both front and rear tires.
- Core Interference Fit: For proper fitment, wheels require specific torque values to ensure secure mounting.
- Specific Clearance Data: The front and rear gearcase oil capacities are 5 oz. (150 ml) and 5 oz. (150 ml) respectively, for optimal lubrication.
- Critical Production Rate: Transmission oil capacity is 15 oz. (450 ml) for standard operation and transmission fluid is 9 oz. (265 ml) for standard demand drive.
- Universal Electrical Load: Alternator output is 500 Watts @ 3000 rpm, providing adequate power for vehicle systems.
- Technical Threshold Mapping: The ATV has a minimum turning radius of 76 in. (193 cm) unloaded for maneuverability.
Professional Workshop Service Manual & Technical Specifications
Polaris Sportsman 700 EFI, Sportsman 800 EFI ATV Owner's + Service Manual: Polaris Sportsman 700 EFI, Sportsman 800 EFI ATV owner's + service manual, 2007 edition Service-Dossier
Model-Portfolio: Sportsman 700 EFI / Sportsman 800 EFI // Performance-Values: ATV / Off-Road Logic // Model-Portfolio: 2007 Edition
| Performance-Element | Rating | Calibration-Standards |
|---|---|---|
| Maintenance Intervals | Pre-Ride, Daily, Weekly, Monthly | Per Maintenance Schedule |
| Fluid Capacities | Engine Oil: 2 qts, Transmission: 15 oz, Front Gearcase: 5 oz | As per Specifications |
| Tire Specifications | Front: 26x8-12 / 5 psi, Rear: 26x11-12 / 5 psi | Per Tire Tread Depth Guide |
| Torque Specifications | Wheel Nuts: 27 ft.lbs. (37 Nm) for Steel, 90 ft.lbs. (122 Nm) for Aluminum | Per Model Specifications |
OEM specifications cover the following areas:
Introduction to the Sportsman Series
This section provides an overview of the Polaris Sportsman lineup, including key features and model variations for 2007. It details the differences between the Sportsman 700 EFI, Sportsman 800 EFI, and the Sportsman X2 models, highlighting specifications and component comparisons.
Engine and Drivetrain Diagnostics
This manual documents diagnostic procedures for the engine and drivetrain. It covers topics such as engine idle speed, compression testing, and engine removal/installation. Information on troubleshooting common engine issues like backfiring and stalling is also included.
Maintenance Schedule and Procedures
The comprehensive maintenance schedule is outlined, detailing required services for steering, suspension, brakes, engine oil, air filters, and fuel systems. It specifies intervals for inspections, cleaning, lubrication, and part replacements to ensure optimal vehicle performance and longevity.
Electrical System and Controls
This section details the electrical system, including the instrument cluster, switches, lighting, and battery maintenance. It provides guidance on fuse replacement, headlight adjustments, and winch operation (if equipped), ensuring all electronic components function correctly.
Troubleshooting Common Issues
A thorough troubleshooting guide is provided for common problems such as drive belt wear, engine starting issues, and overheating. It offers solutions and diagnostic steps to help identify and resolve mechanical and electrical faults efficiently.
documents torque specifications for various components to ensure proper assembly stress control.
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