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2002-2010 Polaris Sportsman 600, 700, 800 manual Preview image 1

2002-2010 Polaris Sportsman 600, 700, 800 manual Preview image 2

2002-2010 Polaris Sportsman 600, 700, 800 manual Preview image 3

2002-2010 Polaris Sportsman 600, 700, 800 manual Preview image 4

2002-2010 Polaris Sportsman 600, 700, 800 manual

Models covered in this manual:

Polaris Sportsman

2002
- 700 Twin
2003
- 600 Twin
- 700 Twin
2004
- 600 Twin
- 700 Twin
- 700 EFI (introduced mid-year)
2005
- 700 Twin
- 700 EFI
- 800 Twin EFI
2006
- 700 Twin
- 700 EFI
- 800 Twin EFI
2007
- 700 EFI
- 800 EFI
2008
- 800 EFI
2009
- 800 EFI
2010
- 800 EFI
Production/model years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

File specifications

File size: 322.72 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 6.61 Minutes

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Product Information

General

Model Identification
Serial Number Location
2004 Sportsman Models Identification
2004 Sportsman Models Dimensions
Specifications - Early 2004 Sportsman 600
Specifications - Late 2004 Sportsman 600
Specifications - Early 2004 Sportsman 700
Specifications - Late 2004 Sportsman 700
Publication Numbers
Paint Codes
Replacement Keys
Standard Torque Specifications
Conversion Table
Tap Drill Charts
Decimal Equivalent Chart
Glossary of Terms

Maintenance

Routine Maintenance Schedule
Lubrication and Fluids
Periodic Inspections
Maintenance Procedures

Engine

Engine Removal and Installation
Engine Overhaul Procedures
Cylinder Head and Valves
Piston and Crankshaft
Lubrication System
Cooling System

Carburetion

Carburetor Adjustment
Carburetor Overhaul
Fuel System Components

Body and Steering

Frame
Subframe
Footrests and Handlebars
Steering Mechanism
Suspension Adjustment

Clutching

Clutch Removal and Installation
Clutch Adjustment
Clutch Overhaul

Final Drive

Drive Chain
Drive Shaft
Differential

Transmission

Transmission Removal and Installation
Transmission Overhaul Procedures

Brakes

Brake System Overview
Hydraulic Brake System
Brake Pads and Discs
Brake Fluid Replacement
Parking Brake

Electrical

Electrical Components Overview
Wiring Diagrams
Battery and Charging System
Ignition System
Lighting System
Instrumentation

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Manuals frequently bought together

                                    
                                2001 Polaris 440 XCF SP, 440 EDGE Pro X, 600 EDGE Pro X, 500 XC EDGE, 500 XC SP, 600 XC SP, EDGE X, 700 XC SP, 800 XC SP, 800 XCR, 500 RMK, 600 RMK, 700 RMK, 800 RMK manual
$17.99

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