2008 Polaris Sportsman 800 EFI / Sportsman X2 700 EFI / Sportsman Touring 800 EFI Service Manual (P/N 9921169)

• Covers 2008 Polaris Sportsman 800 EFI, Sportsman X2 700 EFI, and Sportsman Touring 800 EFI variants, including Domestic and International configurations
• Original 52-page OEM publication (P/N 9921169, 9921356, 9921349, 9921357, 9921359), 2008 edition
• Includes 12 detailed engine exploded-view diagrams, transmission linkage inspection charts, and extensive torque specification tables
• Authoritative reference document outlining chassis, electrical, and maintenance specifications for the EH068OLE and EH076OLE engine series

Manual Content and Overview

This 2008 Polaris Sportsman service manual delivers comprehensive technical data for the 800 EFI, 700 EFI, and Touring chassis. Documentation highlights critical maintenance routines. You will find specific charts for cooling system air bleeding, transmission gear ratios, and exact lubrication requirements. Key sections break down engine disassembly protocols alongside cylinder head inspection parameters. It also includes clutch calibration adjustments tailored for various altitude ranges.

Specification and Reference Data

Technical specifications are meticulously organized by sub-model, featuring precise data for both the EH068OLE and EH076OLE powerplants. Engine idle speed sits documented at 1150 ± 100 RPM. The oil capacity requires exactly 1.9 liters. Routine valve clearance inspections are mapped out at 100-hour intervals. You will also find torque values for critical engine components. For example, cylinder head bolt torque sequences are detailed in a multi-stage process within the engine assembly chapter. Prior to turning a wrench, always cross-reference these figures directly with the OEM publication to maintain strict adherence to factory safety protocols.