2002-2003 Polaris Sportsman 600 & 700 Service Manual

Repair guide for all Polaris Sportsman 600 & 700 models, covering maintenance, engine, fuel system, clutch, final drive, transmission, and troubleshooting procedures. Ref: PN 9918066

4.5starstarstarstarstar_half(2)
visibility Preview Available
Polaris 2002-2003 Polaris Sportsman 600 & 700 Service Manual manual page preview - page 1 of 262

Sample pages from the 2002-2003 Polaris Sportsman 600 & 700 Service Manual manual

Polaris 2002-2003 Polaris Sportsman 600 & 700 Service Manual manual preview page 1 - thumbnail
Polaris 2002-2003 Polaris Sportsman 600 & 700 Service Manual manual preview page 3 - thumbnail
Polaris 2002-2003 Polaris Sportsman 600 & 700 Service Manual manual preview page 4 - thumbnail
Polaris 2002-2003 Polaris Sportsman 600 & 700 Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages
$18.35 (incl. VAT) Instant Download / No Shipping Fees
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
31975 / William Thompson
File Size:
115.38 MB
File Type:
PDF
Language:
English
Pages:
262
Printable:
Yes
Category:
ATV
Last updated / verified
Apr 19, 2025

Models Covered & Key Technical Specifications

Polaris Sportsman 600 & 700 (PN 9918066) - 2002-2003 This comprehensive service manual provides in-depth technical coverage for your ATV.

  • General Information: Includes model identification, machine dimensions, and standard torque specifications.
  • Maintenance: Details pre-ride inspections, lubrication, fluid changes, and filter services.
  • Engine: Covers engine removal/installation, cylinder specifications, and troubleshooting.
  • Fuel System/Carburetion: Explains carburetor operation, jetting guidelines, and fuel pump service.
  • Clutch: Details PVT system operation, drive clutch service, and drive belt inspection.
  • Final Drive: Covers front and rear gearcase removal/installation, and driveshaft/CV joint handling.

Manual Description & Preview

Verified Safety Overhaul Manual: Polaris Sportsman 600 & 700 Workshop Manual - Comprehensive Repair & Maintenance (2002-2003) Field-Reference

Unit-Designations: Sportsman 600 & 700 // Engineering-Metrics: 2002-2003 // Unit-Designations: ATV

Table of Contents

Assessment-Parameter Diagnostic-Logic Calibration-Standards
GENERAL INFORMATION MAINTENANCE ENGINE
FUEL SYSTEM/CARBURETION BODY/STEERING/SUSPENSION CLUTCH
FINAL DRIVE TRANSMISSION TROUBLESHOOTING

The documentation is partitioned into the following major sections, offering a systematic approach to understanding and maintaining your vehicle. This includes detailed explanations of the systems and procedures essential for optimal performance and longevity. Methodically requiring thorough review, the manual outlines the specific steps and specifications needed for various maintenance tasks and repairs.

It covers everything from initial setup and routine checks to complex component replacements and troubleshooting.

This manual documents torque specifications for critical fasteners to ensure proper pivot-point integrity.

FAQ

Check the **standard** torque specification for the flywheel. keyboard_arrow_down

80-100 ft. lbs. (109-136 Nm) is the standard torque specification for the flywheel, as detailed on page 3.8.

What does the **necessary** procedure entail for the front strut assembly? keyboard_arrow_down

Compressing the spring using strut spring compressor tools is necessary for front strut assembly replacement, as outlined on page 5.11.

Reference the **recommended** coolant capacity for the cooling system. keyboard_arrow_down

2.25 Quarts is the recommended coolant capacity for the cooling system, with Polaris Premium 60/40 Anti-Freeze/Coolant (PN 2871323) being the specified coolant type.

Customer Reviews

Read what our customers say about this Polaris ATV manual and share your own experience.