2009 Polaris Sportsman 800 EFI Service Manual

Complete service manual for the 2009 Polaris Sportsman 800 EFI. Includes engine, fuel injection, and clutch system diagnostics and procedures. Part # 9921833.

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Document Details

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Document Number / Seller:
32056 / Thomas Peterson
File Size:
24.16 MB
File Type:
PDF
Language:
English
Pages:
386
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 7, 2026

Models Covered & Key Technical Specifications

2009 Polaris Sportsman 800 EFI Service Manual: Polaris Master Service Manual for Polaris Sportsman 800 EFI (2009) – 386 Pages | Shop Standards Knowledge-Base Polaris Sportsman 800 EFI (2009) | Series: A09MN76AX / A09MN76AZ Engine Specifications: EH076OLE Parallel Twin | Displacement: 760cc | Compression Pressure: 150-200 psi | Engine Idle Speed: 1150 ± 100 RPM | Fuel Capacity: 4.13 gal (15.6 L) | Alternator Output: 500 w @ 6000 RPM

Manual Description & Preview

Consolidated Technical Operator's Manual: Polaris Sportsman 800 EFI (2009) – 386 Pages | Shop Standards

Specification-Class: Technical Documentation // Model-Specs: 2009 Polaris Sportsman 800 EFI // Series-Validation: A09MN76AX / A09MN76AZ

Engine Overview

The manual presents information on engine systems, including the EFI system, fuel pump, fuel pressure regulator, fuel filter, fuel injectors, crankshaft position sensor, temperature sensors, and throttle position sensor.

Maintenance Procedures

This section covers detailed maintenance for the ATV, including lubrication, fluid changes, inspections, and adjustments for various components like the drive clutch, driven clutch, and PVT system.

Clutch System Details

Provides exploded views and service procedures for the drive and driven clutches, including EBS operation and maintenance. It details disassembly, inspection, and reassembly for optimal performance.

Specifications Table

Metric Baseline Framework
Engine Displacement 760cc EH076OLE
Fuel Capacity 4.13 gal 15.6 L
Alternator Output 500 w 6000 RPM
Front Rack Capacity 100 lbs 45.4 kg
Rear Rack Capacity 200 lbs 90.7 kg
Towing Capacity 1500 lbs 680 kg

Fuel Injection System

Details the Electronic Fuel Injection (EFI) system, including principal components, operation, and troubleshooting. Covers fuel pump, injectors, sensors, and ECU functions for peak performance and fuel efficiency.

Efficiently mandating proper operation and maintenance is key to the longevity of your Polaris Sportsman 800 EFI. This manual provides comprehensive guidelines for all aspects of its care, from routine checks to detailed component servicing, ensuring optimal performance and reliability. Documents torque specifications for engine components to ensure proper axial load stability.

FAQ

Reference the **specified** tool requirements for PVT disassembly? keyboard_arrow_down

17 ft.lbs. (23.5 Nm) is the specified torque for the driven clutch retaining bolt, and 40 ft.lbs. (55 Nm) for the drive clutch retaining bolt.

What are the **essential** electrical values for the engine? keyboard_arrow_down

The engine electrical system includes an alternator output of 500 w @ 6000 RPM, and headlights with 50 watts (pod) and two 37 watts (grill) specifications.

Specify the **correct** calibration settings for the throttle position sensor? keyboard_arrow_down

.735±.010 Vdc is the correct throttle position sensor voltage reading, which should be achieved at the factory setting.

What is the **documented** clearance measurement for the drive clutch spider? keyboard_arrow_down

Thrust washer thickness standard is .030” (.76mm), with a service limit of .025” (.64mm) for the drive clutch spider.

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