2008-2010 Kawasaki Brute Force 750 4x4i KVF 750 ATV service manual

Product Information

Table of Contents

General Information

• Model Identification
• Specifications
• Torque and Lubrication
• Maintenance Schedule
• Technical Features

Periodic Maintenance

• Periodic Inspection Chart
• Engine Oil and Filter Change
• Air Cleaner Maintenance
• Valve Clearance Inspection
• Fuel System Check
• Cooling System Maintenance

Fuel System (DFI)

• Fuel System Overview
• Fuel Pump and Filter
• Throttle Body
• Injector
• Fuel Line Inspection

Cooling System

• Cooling System Diagram
• Radiator Removal/Installation
• Water Pump Service
• Coolant Replacement
• Cooling Fan Operation

Engine Top End

• Cylinder Head Removal
• Valve Service
• Camshaft Inspection
• Cylinder and Piston Service
• Reassembly

Converter System

• Overview
• Primary Pulley Service
• Secondary Pulley Service
• Belt Inspection and Replacement

Engine Lubrication System

• Oil Pump Service
• Oil Cooler Maintenance
• Oil Filter Replacement
• Lubrication System Diagram

Engine Removal/Installation

• Engine Removal Procedure
• Engine Installation Procedure
• Frame Preparation

Crankshaft/Transmission

• Crankshaft Inspection
• Transmission Assembly
• Gear Shifting Mechanism
• Clutch Service

Wheels/Tires

• Tire Inspection
• Wheel Bearing Service
• Wheel Alignment

Final Drive

• Drive Shaft Maintenance
• Differential Service
• U-Joint Inspection

Brakes

• Brake System Overview
• Brake Pad Replacement
• Brake Fluid Replacement
• Master Cylinder Service

Suspension

• Front Suspension Service
• Rear Suspension Service
• Shock Absorber Maintenance

Steering

• Steering Column Service
• Tie Rod Inspection
• Handlebar Adjustment

Frame

• Frame Inspection
• Subframe Service
• Body Panel Removal/Installation

Electrical System

• Battery Maintenance
• Charging System
• Ignition System
• Lighting System
• Wiring Diagrams

Appendix

• Troubleshooting Guide
• Special Tools List
• Service Data Specifications

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