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1997-2002 Yamaha YZ 250 service manual

Models covered in this manual:

YZ 250 / Yamaha Motor Corp., Ltd.

  • 1997 Yamaha YZ 250
  • 1998 Yamaha YZ 250
  • 1999 Yamaha YZ 250
  • 2000 Yamaha YZ 250
  • 2001 Yamaha YZ 250
  • 2002 Yamaha YZ 250

File specifications

File size: 32.50 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.67 Minutes
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Product Information

Table of Contents

1. GENERAL INFORMATION

  1. Description
  2. Machine Identification
  3. Important Information
  4. Checking of Connections
  5. Special Tools
  6. Control, Cable, and Harness Routing
  7. Fuel and Engine Mixing Oil
  8. Starting and Break-In
  9. Storage
  10. Troubleshooting
  11. Cleaning and Storage

2. SPECIFICATIONS

  1. General Specifications
  2. Maintenance Specifications
  3. General Torque Specifications
  4. Special Torque Specifications
  5. Definition of Units
  6. Cable Routing Diagram

3. REGULAR INSPECTION AND ADJUSTMENTS

  1. Maintenance Intervals
  2. Pre-Operation Inspection and Maintenance
  3. Engine
  4. Chassis
  5. Electrical

4. ENGINE

  1. Seat, Fuel Tank, and Side Covers
  2. Exhaust Pipe and Silencer
  3. Radiator
  4. Carburetor and Reed Valve
  5. Cylinder Head, Cylinder, and Piston
  6. Clutch and Primary Driven Gear
  7. Kick Axle, Shift Shaft, and Primary Drive Gear
  8. Piston, Cylinder, and Crankshaft
  9. Water Pump
  10. YPVS (Yamaha Power Valve System)
  11. Magneto and CDI Magneto
  12. Engine Removal
  13. Crankcase and Crankshaft
  14. Transmission, Shift Cam, and Shift Fork

5. CHASSIS

  1. Front Wheel and Rear Wheel
  2. Front Brake and Rear Brake
  3. Front Fork
  4. Handlebar
  5. Steering
  6. Swingarm
  7. Rear Shock Absorber

6. ELECTRICAL

  1. Electrical Components and Wiring Diagram
  2. Ignition System

7. TUNING

  1. Engine Tuning
  2. Chassis Tuning

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