1984-1996 Kawasaki GPz900R Motorcycle Service Manual

Technical reference spanning GPz900R models: engine, fuel system, clutch, brakes, suspension, and electrical systems. Includes part numbers like 92104-1003 and 57001-1152 for detailed repairs.

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Document Details

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Document Number / Seller:
26236 / Brian Wright
File Size:
22.65 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Sep 26, 2025

Models Covered & Key Technical Specifications

Genuine Kawasaki GPz900R Manual: 1984-96 Edition Specification-Set

Kawasaki GPz900R (900124) -- 1984-1996 | Engine, Transmission, Suspension, & Electrical Systems Module.

  • Published Amperage Specs: 25 A @ 6,000 r/min establishes the standard electrical output Current.
  • Specific Thermal Envelope: For optimal operation, -35°C to 30°C defines the ambient temperature limit Framework.
  • Approved Production Rate: 11.0 -- signifies the default compression ratio Threshold.
  • Reference Imaging Specs: The fuel tank capacity requires 22.0 L for standard operation Logic.
  • Established Fluid Capacity: Engine oil levels reach 4.0 L Standards.
  • Authorized Output Rating: Cooling system fluid capacity is 2.9 L Norms.

Professional Workshop Service Manual & Technical Specifications

Systematic Factory Service Manual: Motorbike Genuine Kawasaki GPz900R manual, 1984-96 edition Specification-Set

Documentation-Type: Service Manual // System-Identifier: Motorcycle / Engine & Drivetrain Logic // Documentation-Type: Technical-Details.

Technical Specs

Assessment-Element Diagnostic-Logic Validation-Data
Engine Type 4-stroke, DOHC, 4-cylinder Standard
Cooling System Liquid-cooled Standard
Bore x Stroke 72.5 x 55.0 mm Standard
Displacement 908 mL Standard
Max Horsepower 80.9 kW (110 PS) @9,500 r/min Standard
Max Torque 85.3 N-m (8.7 kg-m, 62.9 ft-lb) @8,500 r/min Standard

Repair data is categorized into sections covering detailed procedures for the engine, fuel system, cooling system, and transmission. The manual provides crucial diagnostic information and maintenance schedules to keep your GPz900R performing optimally. It meticulously documents the removal and installation of major components, including the engine, clutch, and suspension systems. Diagrams and illustrations are extensively used throughout. Correctly requiring careful attention to detail, this document aims to assist owners in maintaining their motorcycles. Includes torque specifications for critical engine and chassis fasteners to ensure proper corrosion joint prevention.

System operation descriptions cover the motorcycle's electrical system, including wiring diagrams and component testing procedures.

The documentation addresses the wheels and tires, covering removal, installation, balancing, and inspection.

Assembly instructions are detailed for the frame, fairings, and seat cover, providing guidance for bodywork maintenance.

Hydraulic schematics are included for the front and rear brake systems, detailing bleeding procedures and component overhauls.

Steering component information is provided for adjustment, inspection, and complete removal/installation sequences.

FAQ

What does the **exact** assembly sequence for the crankcase bolts? keyboard_arrow_down

Eight mm bolts require tightening to 27 N-m (2.8 kg-m, 20 ft-lb) for the crankcase assembly.

Reference the **specific** service interval parameters for brake fluid changes. keyboard_arrow_down

Two years is the recommended interval for changing the brake fluid for the front and rear brake systems.

What are the **designated** system architecture for the drive chain? keyboard_arrow_down

Enuma Endless EK530 KVDO is the designated drive chain type with a 112 Link configuration.

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Reviews (2)

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New
This manual was exactly what I needed for my GPz900R. The sections are well-organized and easy to follow. The download process was smooth and I received the link in no time! Highly recommend!
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New
The service manual covers everything from engine maintenance to brake systems. Customer support was very responsive when I had questions, and the download was hassle-free. A must-have for any owner!