1994 Kawasaki Jet Ski XiR / Xi-R / JH750 / 750 Service Manual Supplement

This 1994 Kawasaki Jet Ski XiR watercraft service manual supplement is designed to be used in conjunction with the JET SKI XiR Base Manual (P/N 99924-1180-01). Ref: 99963-0062-51

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Document Details

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Document Number / Seller:
26248 / Stephanie Johnson
File Size:
43.36 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Jet Ski
Last updated / verified
Mar 14, 2025

Models Covered & Key Technical Specifications

Verified Specification Hydraulic Manual: Kawasaki Jet Ski 1994 XiR models Wiring-Compendium

Kawasaki Jet Ski (99963-0062-51) -- 1994 Service Manual Supplement | Supplementary Archive.

  • System Interference Fit: 3.3 mm establishes the minimum turning radius Metric.
  • Core Circuit Specs: For correct idle operation, 1,250 ±100 rpm defines the idle speed Framework.
  • Specific Climate Parameters: The engine requires 2.4 L/min -- signifies the necessary coolant flow Rate.
  • Critical Physical Specs: The formatter board requires 174 kg for maximum dry weight Capacity.
  • Universal Coupling Torques: 13.0 kg-m signifies the flywheel bolt torque Value.
  • Calibrated End Play: The minimum intake manifold mounting bolt torque sets the 30 ft-lb Requirements.

Professional Workshop Service Manual & Technical Specifications

Verified Specification Hydraulic Manual: Kawasaki Jet Ski 1994 XiR models Wiring-Compendium

Kawasaki Jet Ski (99963-0062-51) -- 1994 Service Manual Supplement | Supplementary Archive.

Integrated-Framework Rating Calibration-Spec
Engine Type 2 stroke, vertical twin Crankcase reed valve, water cooled
Displacement 743 ml Bore and stroke 80.0 x 74.0 mm
Maximum Horsepower 61.8 kW (84 PS) @ 6750 r/min @6750 r/min (rpm)
Maximum Torque 79.5 N-m (8.1 kg-m, 58.6 ft-lb) @ 6000 r/min @6000 r/min (rpm)
Fuel/Lubrication Magneto CDI (Digital) Gas/Oil Premix ratio: 25 : 1
Carburetion System Keihin CDK40-34 x 2 diaphragm type Starting system Electric starter
Performance Minimum turning radius 3.3 mm Maximum 25 ppm Parameters.
Dimensions Length 2 530 mm Width 1 030 mm

The documentation is partitioned into systems, procedures, and introductory sections. The fuel system, engine lubrication, exhaust, and top end are covered in detail, along with engine removal/installation and bottom end components. Service intervals, torque specifications, and special tools are also documented.

Reassembly procedures are specified for engine mounting bolts and flywheel bolts. The manual documents torque specifications for engine mounting bolts to ensure proper thermal expansion compensation.

Service intervals are documented for the periodic maintenance chart, covering checks every 10, 25, and 100 hours of race use. This includes inspections of hose clamps, throttle cable fittings, and fuel filter screens.

Component locations are identified for the carburetor and fuel tank assembly, including the fuel level sensor and filter.

Service procedures are documented for the fuel system, including carburetor cleaning and inspection, and fuel tap removal. Detailed diagrams illustrate exploded views of various assemblies.

Calibration requirements are specified for the ignition system, including spark plug gap and CDI igniter internal resistance. The manual provides a wiring diagram for the electrical system.

This manual covers procedures for various systems and components, including the fuel system, engine lubrication, exhaust system, engine top end, and more. It details removal, installation, and inspection procedures for key parts. The document also provides a torque table for fasteners and a list of special tools required for service.

FAQ

Calculate the **precise** pressure specifications for the fuel system? keyboard_arrow_down

172 kPa (1.75 kg/cm², 25 psi) is the maximum pressure specified for carburetor cleaning, as detailed on page 2-16.

What values are **proper** for the engine assembly sequence? keyboard_arrow_down

36 N-m (3.7 kg-m, 27 ft-lb) is the specified torque for engine mounting bolts during assembly, found on page 6-4.

Assess the **standard** service interval parameters for race use. keyboard_arrow_down

Every 25 hours of race use requires inspection of spark plugs, fuel filter screens, and steering cable/trim adjustments, as outlined on page 1-7.

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This service manual is incredibly detailed and covers everything you need to know about maintaining my 1994 Kawasaki XiR. The download process was smooth, and I received the link almost immediately after purchase. I appreciated the quick email support when I had a question about the engine lubrication system. Highly recommend!