Kawasaki Jet Ski 800 SX-R JS800-A1 Service Manual

Comprehensive 2003 Kawasaki Jet Ski 800 SX-R (JS800-A1) service manual covering engine removal, fuel system, electrical system, and more. Publication C4085-91017.

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Document Details

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Document Number / Seller:
30717 / Elizabeth Gomez
File Size:
47.21 MB
File Type:
PDF
Language:
Printable:
Yes
Category:
Jet Ski
Last updated / verified
Sep 21, 2025

Models Covered & Key Technical Specifications

Kawasaki Jet Ski 800 SX-R (JS800-A1) – 2003

Repair Manual | Series Jet Ski Module.

  • Prescribed Moment Values: 94.2 N-m is measured at the maximum torque for engine components.
  • Standard System Volume: For optimal operation, 781 mL defines the engine displacement Framework.
  • Core Alignment Specs: The ignition system requires Magneto CDI (Digital) for standard operation Logic.
  • Rated Thermal Limits: 12 V 18 Ah defines the battery capacity Standards.
  • Calibrated Linear Velocity: Maximum horsepower reaches 58.85 kW Parameters.
  • Nominal Assembly Torques: 13 in-lb -- signifies the torque for carburetor mounting bolts Norms.

Professional Workshop Service Manual & Technical Specifications

OEM-Grade Overhaul Shop Manual: Kawasaki Jet Ski 800 SX-R JS800-A1 Diagnostic & Maintenance Procedures Standards-Vault

Serial-Range: JS800-A1 // Model-Designation: Jet Ski / 800 SX-R Logic // Serial-Range: Complete Procedures.

Kawasaki Jet Ski 800 SX-R (JS800-A1) – 2003

Component System-Path Architecture
General Information Information Framework Documentation
Periodic Maintenance Maintenance Logic Procedures
Fuel System System Framework Components
Electrical System System Architecture Diagnostics
Engine Top End Engine Specifications Components

Integrated service sections encompass the following systems and procedures: electrical, fuel, engine top-end, periodic maintenance, and more. This manual documents torque specifications for component alignment retention to ensure proper function.

Steering component information is provided for the drive system and pump assembly.

Inspection guidelines are provided for the hull/engine hood and exhaust system.

Alignment specifications are included for the drive shaft and impeller.

Reference data is included for the electrical system and cooling systems.

This manual covers drive system, engine bottom end, and pump/impeller assemblies.

FAQ

What **documented** safety precautions should I follow when working with the electrical system? keyboard_arrow_down

12.6 V or more is the minimum standard for battery voltage, with a "Good" judgment for charging.

Confirm the **precise** lubrication requirements for the drive shaft components. keyboard_arrow_down

Apply L: A non-permanent locking agent to the coupling and drive shaft holder mounting bolts.

What tools are needed for **proper** testing of the engine's compression? keyboard_arrow_down

57001-221 (Compression Gauge) and 57001-1159 (Compression Gauge Adapter) are required for testing.

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This manual is a must-have for anyone with a Kawasaki Jet Ski 800 SX-R. The download process was seamless, and I received the link quickly via email. The manual is well-structured and easy to follow!