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2003-2009 Kawasaki Prairie 360, KVF360 4x4 service manual Preview image 1
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2003-2009 Kawasaki Prairie 360, KVF360 4x4 service manual

Models covered in this manual:

  • 2009 Kawasaki KVF360C 4X4 Prairie (Camo)
  • 2009 Kawasaki KVF360B Prairie
  • 2009 Kawasaki KVF360A 4X4 Prairie
  • 2008 Kawasaki KVF360C8F 4X4 Prairie (Hardwoods)
  • 2008 Kawasaki KVF360B6 Prairie
  • 2008 Kawasaki KVF360A8F 4X4 Prairie
  • 2007 Kawasaki KVF360C7F 4X4 Prairie (Hardwoods)
  • 2007 Kawasaki KVF360B5 Prairie
  • 2007 Kawasaki KVF360A7F 4X4 Prairie
  • 2006 Kawasaki KVF360C6F 4X4 Prairie (Hardwoods)
  • 2006 Kawasaki KVF360B6F Prairie
  • 2006 Kawasaki KVF360B4 Prairie
  • 2006 Kawasaki KVF360A6F 4X4 Prairie
  • 2005 Kawasaki KVF360C3 4x4 Prairie (Hardwoods)
  • 2005 Kawasaki KVF360B3 Prairie
  • 2005 Kawasaki KVF360A3 4x4 Prairie
  • 2004 Kawasaki KVF360C2 4x4 Prairie (Hardwoods)
  • 2004 Kawasaki KVF360B2 Prairie
  • 2004 Kawasaki KVF360A2 4x4 Prairie
  • 2003 Kawasaki KVF360C1 4x4 Prairie Advantage Classic
  • 2003 Kawasaki KVF360B1 Prairie
  • 2003 Kawasaki KVF360A1 4x4 Prairie

File specifications

File size: 31.39 MB
File type: PDF
Language: English
401 pages

Printable: Yes
Estimated download time: 0.64 Minutes
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Product Information

Table of Contents

General Information

  1. Introduction

    • Overview of the ATV
    • Key Features and Specifications
  2. Safety Information

    • General Safety Guidelines
    • Maintenance Safety
  3. Technical Specifications

    • Engine Specifications
    • Chassis Specifications
    • Electrical Specifications
  4. Tools and Equipment

    • Standard Tools
    • Special Tools for Service
  5. Vehicle Identification

    • Vehicle Identification Number (VIN)
    • Engine Serial Number

Periodic Maintenance

  1. Maintenance Schedule

    • Regular Maintenance Intervals
    • Additional Maintenance for Severe Use
  2. Lubrication System

    • Engine Oil Change
    • Transmission and Differential Oil
  3. Inspection and Adjustment

    • Valve Clearance Adjustment
    • Carburetor Tuning
    • Spark Plug Maintenance
  4. Tire and Wheel Maintenance

    • Tire Pressure and Inspection
    • Wheel Alignment and Balance

Fuel System

  1. Fuel System Overview

    • Fuel Tank and Lines
    • Fuel Pump and Filter
  2. Carburetor Maintenance

    • Carburetor Cleaning and Adjustment
    • Choke System Inspection
  3. Fuel Injection System (if equipped)

    • System Components
    • Maintenance and Troubleshooting

Engine

  1. Engine Mechanical

    • Cylinder Head and Valve Service
    • Piston and Cylinder Inspection
    • Crankshaft and Connecting Rods
  2. Cooling System

    • Radiator and Hoses
    • Thermostat and Water Pump
  3. Exhaust System

    • Exhaust Pipe and Muffler
    • Emission Control Systems

Drive Train

  1. Transmission and Gears

    • Gearbox Operation
    • Transmission Service and Adjustment
  2. Drive Shaft and U-Joints

    • Inspection and Maintenance
    • Replacement Procedures
  3. Differential and Final Drive

    • Differential Service
    • Final Drive Maintenance

Suspension

  1. Front Suspension

    • Fork and Shock Absorbers
    • Suspension Tuning
  2. Rear Suspension

    • Swingarm and Shock Absorbers
    • Adjustment and Maintenance
  3. Steering System

    • Steering Gear and Linkage
    • Power Steering System (if equipped)

Brakes

  1. Brake System Overview

    • Hydraulic Brake System
    • Drum and Disc Brake Components
  2. Brake Inspection and Maintenance

    • Brake Pad and Shoe Replacement
    • Brake Fluid Change and Bleeding
  3. Parking Brake

    • Adjustment and Inspection
    • System Troubleshooting

Electrical System

  1. Electrical System Overview

    • Wiring Diagram and Electrical Layout
    • Battery Maintenance
  2. Ignition System

    • Ignition Coil and Spark Plug Service
    • Ignition Timing
  3. Charging System

    • Alternator and Voltage Regulator
    • Charging System Testing
  4. Lighting and Signals

    • Headlight and Taillight Maintenance
    • Signal Light Inspection
  5. Fuses and Relays

    • Fuse Box Diagram
    • Relay Function and Testing

Frame and Body

  1. Frame Inspection

    • Frame Structure and Integrity
    • Repair and Maintenance
  2. Body Panels and Covers

    • Removal and Installation
    • Inspection and Maintenance
  3. Seat and Cargo

    • Seat Maintenance and Adjustment
    • Cargo Rack and Storage

Troubleshooting

  1. General Troubleshooting

    • Common Problems and Solutions
    • Diagnostic Procedures
  2. Engine Issues

    • Starting and Performance Problems
    • Overheating and Cooling Issues
  3. Electrical Problems

    • Battery and Charging System Issues
    • Lighting and Signal Problems

Appendices

  1. Torque Specifications

    • Standard and Special Torque Values
  2. Service Data

    • Maintenance Records
    • Service Checklists
  3. Index

    • Comprehensive Index for Quick Reference

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