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1988-1998 Suzuki Vitara service manual

Models covered in this manual:

Vitara / Suzuki Motor Corporation

  • 1988 Vitara
  • 1989 Vitara
  • 1990 Vitara
  • 1991 Vitara
  • 1992 Vitara
  • 1993 Vitara
  • 1994 Vitara
  • 1995 Vitara
  • 1996 Vitara
  • 1997 Vitara
  • 1998 Vitara

File specifications

File size: 25.55 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.52 Minutes
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Product Information

Table of Contents

Section 0A: General Information

  1. How to Use This Manual
  2. Abbreviations Used in This Manual
  3. General Precautions
  4. Identification Information
    • Body Number
    • Engine Identification Number
    • Transmission Identification Number
  5. Metric Information
  6. Maintenance and Lubrication
  7. Service Standards
  8. Standard Tightening Torque
  9. Vehicle Lifting Points

Section 1: Engine Mechanical

  1. General Description
  2. Engine Specifications
  3. Cylinder Head Removal and Installation
  4. Timing Chain/Belt Replacement
  5. Piston and Connecting Rod Service
  6. Crankshaft and Main Bearing Service
  7. Engine Assembly and Disassembly

Section 2: Engine Cooling

  1. Cooling System Overview
  2. Radiator Removal and Installation
  3. Water Pump Service
  4. Thermostat Replacement
  5. Coolant Replacement

Section 3: Engine Fuel

  1. Fuel System Overview
  2. Fuel Tank Removal and Installation
  3. Fuel Pump Service
  4. Carburetor Service
  5. Fuel Injection System Service

Section 4: Engine Electrical

  1. Ignition System Overview
  2. Battery Maintenance
  3. Alternator Removal and Installation
  4. Starter Motor Service
  5. Ignition Coil Replacement

Section 5: Emission Control

  1. Emission Control System Overview
  2. Catalytic Converter Service
  3. EGR System Service
  4. Air Injection System Service

Section 6: Clutch

  1. Clutch System Overview
  2. Clutch Pedal Adjustment
  3. Clutch Disc and Pressure Plate Replacement
  4. Clutch Master and Slave Cylinder Service

Section 7: Manual Transmission

  1. Transmission System Overview
  2. Transmission Removal and Installation
  3. Gearshift Mechanism Service
  4. Transmission Disassembly and Assembly

Section 8: Automatic Transmission

  1. Automatic Transmission Overview
  2. Transmission Removal and Installation
  3. Valve Body Service
  4. Transmission Disassembly and Assembly

Section 9: Propeller Shaft

  1. Propeller Shaft Overview
  2. Universal Joint Service
  3. Propeller Shaft Removal and Installation

Section 10: Front and Rear Differential

  1. Differential Overview
  2. Differential Removal and Installation
  3. Gear Adjustment
  4. Differential Reassembly

Section 11: Front Axle

  1. Front Axle Overview
  2. CV Joint Service
  3. Axle Shaft Removal and Installation

Section 12: Rear Axle

  1. Rear Axle Overview
  2. Axle Shaft Service
  3. Bearing Replacement

Section 13: Steering

  1. Steering System Overview
  2. Steering Gearbox Service
  3. Power Steering Pump Service
  4. Steering Linkage Inspection

Section 14: Suspension

  1. Suspension System Overview
  2. Front Suspension Service
  3. Rear Suspension Service
  4. Shock Absorber Replacement

Section 15: Brakes

  1. Brake System Overview
  2. Brake Pad and Shoe Replacement
  3. Brake Caliper Service
  4. Brake Line Inspection and Replacement
  5. Master Cylinder Service

Section 16: Body

  1. Body Panel Removal and Installation
  2. Door and Window Service
  3. Seat Removal and Installation
  4. Body Repair Procedures

Section 17: Heater and Air Conditioning

  1. HVAC System Overview
  2. Heater Core Replacement
  3. Air Conditioning Compressor Service
  4. Refrigerant Recovery and Charging

Section 18: Electrical System

  1. Electrical System Overview
  2. Wiring Harness Inspection
  3. Lighting System Service
  4. Switch and Relay Service
  5. Fuse and Circuit Breaker Replacement

Section 19: Restraint System

  1. Seat Belt Service
  2. Airbag System Overview
  3. Airbag Module Replacement

Section 20: Wiring Diagrams

  1. Complete Vehicle Wiring Diagrams

Section 21: Troubleshooting

  1. Engine Troubleshooting
  2. Electrical Troubleshooting
  3. Fuel System Troubleshooting
  4. Cooling System Troubleshooting
  5. Transmission Troubleshooting

Appendices

  1. Special Tools
  2. Technical Data
  3. Service Specifications
  4. Torque Specifications
  5. Maintenance Schedule

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