Suzuki VL800 Service Manual - Comprehensive Guide for Maintenance and Repair

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File Specifications

  • File Size: 17.91 MB
  • File Type: PDF
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.37 Minutes
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Models Covered in this Manual

  • VL800K1 (2001)
  • VL800K2 (2002)
  • VL800K3 (2003)
  • VL800K4 (2004)
  • VL800K5 (2005)
  • VL800K6 (2006)
  • VL800K7 (2007)
  • VL800K8 (2008)
  • VL800K9 (2009)
  • VL800TK5 (2005)
  • VL800TK6 (2006)
  • VL800TK7 (2007)
  • VL800TK8 (2008)
  • VL800/TK9 (2009)
  • VL800/C/TK9 (2009)
  • VL800/TK7 & TK8 (2007 & 2008)

Product Information

Suzuki VL800 Service Manual

This detailed service manual is tailored for the Suzuki VL800 motorcycle, offering insights into inspection, maintenance, and repair procedures essential for every motorcycle owner and service technician. This comprehensive guide equips you with everything you need to ensure your Suzuki VL800 performs at its best.

Key Features

  • General Information: Familiarize yourself with your motorcycle's specifications and recommended maintenance practices.
  • Engine Service: Step-by-step procedures for engine repair, including valve adjustments, oil changes and tuning.
  • Fuel & Lubrication Systems: Detailed operation guides and troubleshooting for the fuel systems to keep your engine running smoothly.
  • Electrical System Insights: Comprehensive electrical schematics and troubleshooting for ignition systems, wiring, and battery management.
  • Chassis Maintenance: Guidelines for servicing the chassis, including brake, suspension, and front wheel adjustments.
  • Periodic Maintenance Schedules: Recommendations on maintenance intervals and procedures to keep your motorcycle in top condition.

What's Inside

  • General Information
    • Overview of the Suzuki VL800
    • Maintenance Precautions
  • Engine Section
    • Engine Specifications
    • Inspection and Overhaul Procedures
  • Fuel & Lubrication System
    • Fuel Pump Operation
    • Carburetor tuning and adjustments
  • Electrical System
    • Complete wiring diagrams
    • Testing methods for components such as ignitors and coils
  • Chassis and Suspension
    • Front and rear suspension setup
    • Brake system checks
    • Torque specifications for various components
  • Troubleshooting Guides
    • Detailed breakdown of common issues and their solutions

This manual is an invaluable resource for maintaining your Suzuki VL800, ensuring optimal performance and longevity of the machine. Whether you are a DIY mechanic or a professional service technician, this guide provides the necessary information to handle various tasks with confidence.

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