2001-2009 Suzuki VL800 Volusia & Boulevard C50 Service Manual
This 639-page manual provides in-depth service procedures for the Suzuki VL800 Volusia and Boulevard C50/C50T models from 2001-2009. Publication C4085-91017.
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Sample pages from the 2001-2009 Suzuki VL800 Volusia & Boulevard C50 Service Manual manual
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Models Covered & Key Technical Specifications
Suzuki VL800 Volusia, Boulevard C50/C50T & VL800/C/TK9 Motorcycle Service Manual: Precision Maintenance & Troubleshooting (2001–2009) Technical-Guide
Architecture-Focus: Suzuki Service Data | Year-Coverage: 2001-2009 Motorcycle Documentation // Operational-Framework: Motorcycle Repair Manual
- Prescribed Consumption Data: 17.0 L is rated at fuel tank capacity Standards.
- Standard Electrical Load: For engine starting, 12 V 36 kC governs the battery power Architecture.
- Core Cold Start Limits: 83 mm signifies the cylinder bore size Protocol.
- Rated Form Factor: The overall length requires 2510 mm for standard chassis configuration Matrix.
- Technical Tightening Data: For brake disc mounting, 23 N-m establishes the required torque Norms.
- Advanced Power Rating: With filter change, 3400 ml signifies the engine oil capacity Standards.
Professional Workshop Service Manual & Technical Specifications
Suzuki VL800 Volusia, Boulevard C50/C50T & VL800/C/TK9 Motorcycle Service Manual: Precision Maintenance & Troubleshooting (2001–2009) Technical-Guide
Architecture-Focus: Suzuki Service Data | Year-Coverage: 2001-2009 Motorcycle Documentation // Operational-Framework: Motorcycle Repair Manual
Lubrication System Chart
Engine Components Inspection and Servicing
Carburetor Construction
Front Fork Construction
Brake Caliper Construction
Introduction
This manual documents torque specifications for chassis components to ensure proper bolt stretch prevention.
Procedures
Factory specifications are documented for engine maintenance and repair. Engine rebuild procedures are documented for disassembly and reassembly. Drivetrain specifications are addressed in the transmission section. Reassembly procedures are specified for all major engine components. Service intervals are documented for periodic maintenance.
Specifications
The manual details specifications for engine, transmission, chassis, electrical systems, and capacities.
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