2001-2009 Suzuki DF90, DF100, DF115, DF140 Outboard Motor Service Manual
Suzuki DF90/100/115/140 outboard motor troubleshooting and repair reference, covering engine and electrical systems. Documents part numbers and procedures. PN 99500-90J07-03E
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Models Covered & Key Technical Specifications
2001-2009 Suzuki DF90, DF100, DF115, DF140 Outboard Motor Service Manual
Technical reference for DF90/DF100/DF115/DF140 outboard motors, covering engine and electrical systems. Documents part numbers and procedures. PN 99500-90J07-03E.
- Engine Type: 4-stroke DOHC
- Number of Cylinders: 4
- Engine Oil Viscosity: SAE 10W-40
- Maximum Output: 66.2 kW (90 PS) for DF90T / 84.6 kW (115 PS) for DF115T
- Ignition System: Fully transistorized, electronic microcomputer timing advanced type
- Fuel Delivery: Speed-density, multi-point, sequential, electronic fuel injection
Professional Workshop Service Manual & Technical Specifications
Multi-System Maintenance Technical Manual: Outboard Motor Precision Diagnostics: Suzuki DF90, DF100, DF115, DF140 Outboard Motor (2001-2009) Procedure-Database
System-Identifier: DF90, DF100, DF115, DF140 // Technical-Scope: Engine, Electrical, Fuel System, Power Unit, Troubleshooting // System-Identifier: Outboard Motor
| Assessment-Parameter | Value | Validation-Data |
|---|---|---|
| Engine Type | 4-stroke DOHC | N/A |
| Fuel Delivery | Electronic Fuel Injection | Multi-point Sequential |
| Ignition System | Transistorized Electronic | Microcomputer Timing |
| Cooling System | Water Cooled | Standard |
| Lubrication System | Wet Sump | Trochoid Pump |
| Starting System | Electric | Standard |
Technical content addresses:
Maintenance and Tune-Up Procedures: Covering periodic maintenance requirements for engine oil, filters, gear oil, lubrication, spark plugs, tappet clearance, idle speed, ignition timing, fuel lines, water pump, anodes, battery, bolts, and nuts.
Electrical Systems: Details on battery charging, starter motor, monitor-tachometer, electric parts holder, ignition system, electronic fuel injection, fuel delivery components, fuel pump, fuel injectors, fuel tank, and oil pressure switches.
Power Unit Components: Procedures for intake manifold, power unit, oil pump, timing chain, cylinder head, cylinder/crankshaft/piston, thermostat, water cooling, and engine lubrication systems.
Troubleshooting: Diagnostic codes and flowcharts for common issues like no-start conditions, unstable idling, and electrical system faults.
Component Inspections: In-depth inspection procedures for various engine components including camshafts, valves, pistons, rings, crankshaft, and bearings.
This manual documents torque specifications for various components to ensure proper rotational loosening prevention.
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