1987-2006 Suzuki LT-80 ATV Factory Service Manual (P/N 95106-06150-05E)

• Original OEM publication (P/N 95106-06150-05E, revised through 05/06) documenting the entire 19-year production run of the LT80 QuadSport line
• Applies strictly to 1987–2006 Suzuki LT80 ATV models, including J, K, L, M, N, P, R, S, T, V, W, X, Y, and K1–K6 variants
• Delivers 227 pages of detailed maintenance documentation, featuring over 90 illustrated component breakdowns and electrical wiring principles

Technical Walkthrough and Maintenance Overview

This factory service manual breaks down the internal components and operational systems of the Suzuki LT80 platform. It skips the guesswork. The publication is structured into seven primary functional groups: General Information, Periodic Maintenance and Tune-Up Procedures, Engine Servicing, Fuel and Lubrication Systems, Electrical Systems, Chassis, and broad Servicing Information. Each section provides the raw technical data, inspection thresholds, and assembly specifications needed for professional-grade bench work. Because working on ATVs involves inherent mechanical and chemical risks, reviewing these factory-issued specifications and safety protocols before turning a wrench is essential for safe workshop practices.

Specification Highlights and Reference Values

Factory specs include an 82.5 cc engine displacement, a 7.4:1 compression ratio, and a variable ratio V-belt transmission setup. Need to verify wear? Component tolerances are clearly mapped out, such as the strict 50.050 mm cylinder bore service limit. You will also find exact torque values for critical fasteners. The data details everything from cylinder head nuts at 8–12 Nm (6.0–8.5 lb-ft) to muffler mounting bolts requiring 18–28 Nm (13.0–20.0 lb-ft). Note that this product page serves as a content review and specification reference to outline the mechanical, electrical, and powertrain documentation inside the actual publication, rather than providing direct diagnostic or repair instructions.