1987-2006 Suzuki LT-80 Service Manual

Suzuki LT80 Service Coverage

• Covers 1987–2006 Suzuki LT80 ATV models, including the J, K, L, M, N, P, R, S, T, V, W, X, Y, K1–K6 variants
• Original OEM publication P/N 95106-06150-05E, with revisions through 05/06
• Contains 227 pages of detailed maintenance documentation with over 90 illustrated component breakdowns and electrical system wiring principles
• Stored against your account so you can retrieve it after a hard-drive loss
• Full-text search finds any part number in seconds
• This reference document is the exact factory service source used for the entire 19-year production run of the LT80 QuadSport line

Technical Walkthrough and Maintenance Scope

This factory service manual presents a comprehensive look at the internal components and operational systems for the Suzuki LT80 platform. The publication is structured into seven primary functional groups: General Information, Periodic Maintenance and Tune-Up Procedures, Engine Servicing, Fuel and Lubrication Systems, Electrical Systems, Chassis, and broad Servicing Information. Each section provides the technical data, inspection thresholds, and assembly specifications required for professional-grade maintenance work.

Specification Highlights and Reference Values

Specifications documented include engine displacement of 82.5 cc, a 7.4:1 compression ratio, and a variable ratio V-belt transmission. Component tolerances are provided, such as the 50.050 mm cylinder bore service limit. Torque values are cataloged for critical fasteners, such as cylinder head nuts at 8–12 Nm (6.0–8.5 lb-ft) and muffler mounting bolts at 18–28 Nm (13.0–20.0 lb-ft). Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions. This official Suzuki service manual provides the complete technical specifications and inspection procedures for the 1987–2006 Suzuki LT80 ATV, documenting all mechanical, electrical, and powertrain systems required for maintenance and long-term upkeep.