2002-2009 Suzuki Ozark LT-F250 ATV Service Manual

Detailed service manual for Suzuki Ozark LT-F250 (2002-2009) models, covering engine, chassis, and drivetrain. Includes part numbers.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Suzuki Models Covered & Key Technical Specifications

Models: Suzuki Ozark LT-F250
Build Years: 2002–2009
Technical Data:

  • Engine displacement: 246 cc
  • Engine type: Four-stroke, air-cooled, OHC
  • Transmission: 5-forward and 1-reverse
  • Final reduction ratio: 3.200 (32/10)
  • Dry mass: 183–188 kg (depending on model variant)
  • Fuel tank capacity: 10.6 liters
  • Spark plug: NGK DR7EA or DENSO X22ESR-N
  • Engine oil capacity: 2.2 liters (oil change) to 2.5 liters (overhaul)
Technical Specifications
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Document Number / Seller:
31560 / Betty Diaz
File Size:
41.43 MB
File Type:
PDF
Language:
English
Pages:
366
Printable:
Yes
Category:
ATV
Last updated / verified
Dec 31, 2025

Suzuki Manual Features & Content Preview

2002–2009 Suzuki Ozark LT-F250 Technical Documentation

  • Covers the 2002–2009 Suzuki Ozark LT-F250 ATV, including all market-specific variants from K2 through K9 production years.
  • Official Suzuki Motor Corporation publication, copyrighted 2001.
  • Contains 50+ exploded-view assembly diagrams, torque-spec tables for every chassis system, and detailed maintenance schedules.
  • Downloads to your account within seconds of checkout.
  • Stored against your account so you can retrieve it after a hard-drive loss.
  • Indexed PDF search covers every chapter and appendix.
  • Suitable for printing individual sections for shop-floor use.
  • This 366-page service document is the master technical reference for the 2002–2009 Suzuki Ozark LT-F250, providing factory-authorized specifications and maintenance procedures for the entire life cycle of this ATV model.

Contents Overview

This manual is organized into comprehensive technical chapters starting with general vehicle information, including VIN location, fuel recommendations, and break-in protocols. The core service sections detail the engine, drive train, fuel system, lubrication, chassis, and electrical systems. Each chapter utilizes exploded-view diagrams to identify component parts, their installation orientation, and required torque specifications for reassembly. The documentation provides a logical flow from routine maintenance intervals to the inspection and service of major mechanical assemblies, including valve clearance, clutch engagement, and transmission component replacement.

Technical Data Preview

Performance parameters are well-documented throughout the text. Valve clearance for the intake is listed at 0.03–0.08 mm in the cylinder head specification table. Compression pressure for the engine is documented at 1 400 kPa (199 psi) at standard levels. The Suzuki Ozark LT-F250 final bevel gear oil capacity is specified at 190 ml. Further data includes torque values for chassis bolts, such as the 55 Nm specified for the rear shock absorber mounting nut, and diagnostic electrical values for charging system components. For guidance on what an OEM service publication covers, refer to the online technical resources provided with this file download. Reference only — always consult a certified technician before performing service on this equipment.

Document Reference: Copyright Suzuki Motor Corporation 2001

Manual FAQ, Purchase & Download Details

Can I find fluid capacity information for engine oil and gear oil in this document? keyboard_arrow_down

Manual includes a dedicated capacities section that lists recommended volumes for engine oil changes, oil and filter changes, engine overhaul, and rear drive gear oil.

Which model years are specifically referenced within the document scope of this service manual? keyboard_arrow_down

Manual covers the Suzuki Ozark LT-F250 model series ranging from 2002 through 2009. It includes specific supplement sections to account for model variations introduced in each corresponding production year.

What information does the manual provide regarding exploded views of the machine components? keyboard_arrow_down

Document contains exploded view illustrations for various systems and units throughout the technical sections. These illustrations serve to show the assembly of parts and include service information such as tightening torque values, lubrication points, and locking agent application areas. By using these diagrams, one can view the breakdown and component relationship for systems like the rear suspension.

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