Suzuki Ozark LT-F250 Manual, Models: LT-F250K2, LT-F250K3, LT-F250K4, LT-F250K5, LT-F250K6, LT-F250K7, LT-F250K8, LT-F250K9 (2002-2009)
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Sample pages from the Suzuki Ozark LT-F250 Manual, Models: LT-F250K2, LT-F250K3, LT-F250K4, LT-F250K5, LT-F250K6, LT-F250K7, LT-F250K8, LT-F250K9 (2002-2009) manual
Purchase Information
Technical Specifications
- Document Number / Seller:
- 31560 / Betty Diaz
- File Size:
- 41.43 MB
- File Type:
- Language:
- English
- Pages:
- 366
- Printable:
- Yes
- Estimated Download Time:
- 0.85 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- ATV
- Brand:
- Suzuki
- Reviewed and Approved:
- Dec 31, 2025
Suzuki Models and Parts Covered in this ATV Manual
- SUZUKI LT-F250 (2002)
- SUZUKI LT-F250K2 (2002)
- SUZUKI LT-F250K3 (2003)
- SUZUKI LT-F250K4 (2004)
- SUZUKI LT-F250K5 (2005)
- SUZUKI LT-F250K6 (2006)
- SUZUKI LT-F250K7 (2007)
- SUZUKI LT-F250K8 (2008)
- SUZUKI LT-F250K9 (2009)
- SUZUKI LT-Z250K9 (2009)
- SUZUKI Ozark 250 (2002-2009)
- SUZUKI Quadsport Z250 (2009)
Complete Manual Information
SUZUKI LT-F250 Service Manual - 2002-2009 Editions
This professional workshop manual provides essential procedures for the inspection, service, and overhaul of the Suzuki LT-F250 series. It features a unique maintenance insight: the silent-type camshaft drive chain introduced in 2008 models significantly enhances engine timing precision and reduces mechanical noise for improved long-term uptime. Engineers and technicians must utilize this documentation to ensure factory-standard operational reliability across all designated terrain cycles.
Technical Applicability & Model Generations
Gen 1: LT-F250 (K2-K3) Series
- Suzuki LT-F250K2 Ozark (2002)
- Suzuki LT-F250K3 Ozark (2003)
- Suzuki LT-F250 (2002-2003)
Gen 2: LT-F250 (K4-K7) Series
- Suzuki LT-F250K4 Ozark (2004)
- Suzuki LT-F250K5 Ozark (2005)
- Suzuki LT-F250K6 Ozark (2006)
- Suzuki LT-F250K7 Ozark (2007)
Gen 3: LT-F250 (K8-K9) & Performance Variants
- Suzuki LT-F250K8 Ozark (2008)
- Suzuki LT-F250K9 Ozark (2009)
- Suzuki LT-Z250K9 Quadsport (2009)
Operational Investment & System Integrity
- Factory-calibration data prevents premature component failure by providing exact tolerances for engine and drive train synchronization.
- Safety-critical brake and steering specifications ensure the vehicle maintains stability under maximum vehicle load capacity limits of 132 kg (291 lbs).
- Precise torque sequences eliminate the risk of thread damage in high-stress areas like the cylinder head and crankcase.
Technical Document Metadata
- Print No: 99011-05G57-03A (Base: 99500-42131-01E)
- Page Count: 365+ Pages
- File Format: PDF Technical Resource
Technical Depth & Factory Benchmarks
Calibration protocols emphasize top-dead-center (TDC) alignment for valve clearance adjustments, crucial for maintaining 1,400 kPa (199 psi) standard compression. Technicians must verify oil pressure remains between 50 kPa and 80 kPa at 3,000 r/min with an oil temperature of 60°C to confirm lubricant circuit integrity.
Visual Navigation Aids
System architecture is illustrated through detailed exploded views of the rear suspension, engine bottom side, and transmission gear clusters. Complex electrical troubleshooting is supported by dedicated wiring diagrams for E-03 (USA), E-28 (Canada), and E-33 (California) regions, highlighting circuit pathways from the CDI unit to the three-phase A.C. generator.
Table of Contents
- General Information: Serial Number Locations, Fuel and Oil Recommendations, Break-In Procedures.
- Periodic Maintenance: Maintenance Schedules, Tune-Up Procedures, Compression Pressure Checks.
- Engine: Removal/Installation, Top and Bottom Side Disassembly, Component Inspection.
- Drive Train: Bevel Gear Shim Adjustment, Universal Joint Service, Rear Drive Inspection.
- Fuel System: Carburetor Construction, Specification Mapping, Cleaning and Reassembly.
- Lubrication System: Engine Lubrication Circuit, Oil Pump Service, Flow Charts.
- Chassis: Exterior Parts, Steering System, Suspension, Brake System Overhaul.
- Electrical System: Ignition Type, Charging System, Battery and Fuse Specifications.
- Servicing Information: Troubleshooting, Special Tools, Service Data.
Operational Limits & Specifications
Torque specifications and fluid dynamics are strictly defined to maintain factory performance:
- Engine Oil (Filter Change): 2,300 ml (2.4 US qt) SAE 10W-40 API SF/SG.
- Final Gear Oil (API GL-5): 190 ml (6.4 US oz) SAE #90 Hypoid.
- Tire Pressure (Cold): Front 25 kPa (3.6 psi) / Rear 20 kPa (2.9 psi).
- Critical Fastener Torque: Cylinder Head Nut (8mm): 23 N-m; Generator Rotor Nut: 160 N-m; Clutch Shoe Nut: 140 N-m.
- Valve Clearances (Cold): Intake 0.03–0.08 mm; Exhaust 0.08–0.13 mm.
Download Instructions for Suzuki ATV Manual
Frequently Asked Questions - Suzuki ATV Manual
Is this manual suitable for beginners?
Yes, this Suzuki manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for ATV maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (41.43 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Suzuki ATV manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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