2002-2009 Suzuki Ozark LT-F250 ATV Service Manual

Detailed service manual for Suzuki Ozark LT-F250 (2002-2009) models, covering engine, chassis, and drivetrain. Includes part numbers.

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Document Details

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Document Number / Seller:
31560 / Betty Diaz
File Size:
41.43 MB
File Type:
PDF
Language:
English
Pages:
366
Printable:
Yes
Category:
ATV
Last updated / verified
Dec 31, 2025

Models Covered & Key Technical Specifications

2002-2009 Suzuki Ozark LT-F250 ATV Service Manual

Documents service procedures for the Suzuki Ozark LT-F250 (2002-2009) | Vehicle Service Edition.

  • Technical Specifications: Features 246 cm
  • Engine Type: Four-stroke, air-cooled, OHC configuration.
  • Bore & Stroke: 66.0 mm bore and 72.0 mm stroke.
  • Fuel Tank Capacity: 10.6 L (2.8 US gal) for extended operation.
  • Dry Mass: 183 kg (403 lbs) for a balanced machine.
  • Max Output: Not explicitly stated, but typical for its class.

Professional Workshop Service Manual & Technical Specifications

Consolidated Service Manual: Suzuki Ozark LT-F250 Manual, Models: LT-F250K2, LT-F250K3, LT-F250K4, LT-F250K5, LT-F250K6, LT-F250K7, LT-F250K8, LT-F250K9 (2002-2009) Engine-Compendium

Engineering-Metrics: 246 cm³ // Service-Level: Comprehensive // System-Coverage: Full Drivetrain.

Document Overview

The repository is divided into sections covering all aspects of the Suzuki Ozark LT-F250. It begins with general information and specifications, then delves into detailed procedures for engine, chassis, fuel system, lubrication, and drive train components. The manual also provides guidance on maintenance schedules and procedures.

Key System Documentation

This manual meticulously documents the service and repair procedures for the Suzuki Ozark LT-F250, spanning multiple model years from 2002 to 2009. It includes detailed breakdowns of engine components, chassis elements, and the complete drivetrain system. Procedures cover disassembly, inspection, reassembly, and torque specifications to ensure proper function and longevity.

Key Procedures and Components Covered

  • Engine Service: Covers engine removal/installation, disassembly, and reassembly of major components like the cylinder head, piston, crankshaft, and clutch assemblies. Detailed inspection procedures for wear and damage are included.
  • Chassis Maintenance: Includes front and rear suspension, brakes, steering, and wheel hub servicing. Procedures for tire replacement and brake fluid management are also detailed.
  • Drivetrain Overhaul: Provides comprehensive instructions for the rear drive system, including bevel gear adjustments, tooth contact checks, and shim selections.
  • System Adjustments: Covers essential adjustments such as throttle cable play, engine idle speed, and brake pedal play.

This manual documents torque specifications for critical engine components to ensure proper pressure slip prevention.

FAQ

What does the assembly sequence for the engine involve? keyboard_arrow_down

183 kg (403 lbs) is the dry mass of the engine, requiring careful assembly following the manual's step-by-step instructions for optimal performance.

Reference the specific service interval parameters for the air cleaner. keyboard_arrow_down

Every 3 months is the recommended interval for air cleaner cleaning, ensuring efficient engine operation and preventing power loss.

What are the designated system architecture details for the throttle cable? keyboard_arrow_down

3 – 5 mm (0.12 – 0.20 in) is the specified play for the throttle cable, crucial for accurate throttle response and engine control.

Specify the critical tool requirements for brake pad replacement. keyboard_arrow_down

18 N·m (1.8 kgf-m, 13.0 lb-ft) is the specified torque for brake pad mounting pins, requiring a torque wrench for precise installation.

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Reviews (4)

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Rated 4 out of 5 stars
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I had a question about my manual, and their email support was prompt and very helpful!
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The maintenance schedules and service procedures are well laid out. This manual is a must-have for any LT-F250 owner!
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This service manual is incredibly detailed and easy to understand. The illustrations make complex repairs much simpler!