2002-2014 Suzuki LT-F250 Ozark 2WD Service Manual

Comprehensive service and repair information for the Suzuki LT-F250 Ozark 2WD. Includes detailed diagrams, specifications, and procedures for maintenance and repair.

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Document Details

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Document Number / Seller:
31793 / Rebecca Bell
File Size:
42.77 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
2x4
Last updated / verified
Aug 31, 2025

Models Covered & Key Technical Specifications

2002-2014 Suzuki LT-F250 Ozark 2WD (Factory Service Manual) Complete workshop manual for the LT-F250 Ozark 2WD ATV.

  • Certified Data: 10.6 L establishes the vehicle's maximum fuel tank capacity.
  • Designated Clearance Data: 210 mm is the standard ground clearance for this model.
  • Defined Power Rating: The engine is rated at 246 cm³ for piston displacement.
  • Key Working Temperature: For optimal operation, 15-30C defines the environmental limit Framework.
  • Primary Fill Levels: The engine oil change requires 2.2 L of oil.
  • Baseline Standards: 1.08 mm is the maximum valve seat width.

Professional Workshop Service Manual & Technical Specifications

Reference-Grade Diagnostic Reference Manual: 2002-14 Suzuki LT-F250 Ozark 2WD Field-Reference

Service-Level: Suzuki LT-F250 Ozark 2WD (2002-2014) // Service-Level: ATV / Engine Logic // Service-Level: Comprehensive Technical-Data.

Table of Contents Summary Reference chapters include:

  • PERIODIC MAINTENANCE SCHEDULE
  • ENGINE DISASSEMBLY
  • FRONT AND REAR WHEELS CONSTRUCTION
  • BRAKE CALIPER INSPECTION
  • REAR AXLE CONSTRUCTION

Suzuki LT-F250 Ozark 2WD (2002-2014) Workshop Manual

This manual provides detailed information for servicing and repairing the Suzuki LT-F250 Ozark 2WD. It covers various systems and procedures to ensure proper vehicle function and longevity. The document includes specifications for key components, maintenance schedules, and disassembly/reassembly instructions.

Engine Service Information

Engine maintenance procedures are thoroughly documented, including disassembly, inspection, and reassembly of major engine parts like the cylinder head, crankshaft, and clutch. Detailed specifications for each component's clearance and wear limits are provided to ensure correct assembly and performance.

Chassis and Drivetrain Maintenance

Guidance for maintaining the chassis and drivetrain systems is comprehensive. This includes procedures for wheel and brake servicing, suspension adjustments, and rear drive system maintenance. Specific torque values and component specifications are listed to facilitate accurate repairs.

Fuel and Lubrication System

The manual details the fuel system, including carburetor construction and specifications, as well as the lubrication system, covering oil pressure, filter, strainer, and pump. It ensures proper fuel delivery and engine lubrication for optimal performance and reliability.

FAQ

What tools are **designated** for rear brake adjustment procedures? keyboard_arrow_down

3-5 mm is the specified play for the rear brake lever, adjusted using adjuster 2 and locknut 1.

Identify the **critical** tire pressure specifications for this model. keyboard_arrow_down

25.0 kPa (FRONT) and 20.0 kPa (REAR) are the recommended cold inflation tire pressures.

What procedures are **required** for the clutch spring replacement sequence? keyboard_arrow_down

27.5 mm is the specified free length for the clutch springs; replace if any spring is not within this limit.

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Reviews (4)

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New
Highly recommend this manual! It covers everything I needed, from engine issues to electrical problems. Very thorough!
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This manual has been a lifesaver for maintaining my Suzuki Ozark. The detailed diagrams made troubleshooting a breeze!
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Rated 4 out of 5 stars
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New
Had a question about the download link and received help almost instantly. Very professional service!