1988-2002 Suzuki LT-F250 QuadRunner 250 Service Manual

Full service documentation for the Suzuki LT-F250 and QuadRunner 250 (1988-2002) addressing engine, chassis, and electrical systems with detailed diagrams and part references.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Suzuki Models Covered & Key Technical Specifications

Models: Suzuki LT-F250 QuadRunner 250, LT-F250K, LT-F250L, LT-F250M, LT-F250N, LT-F250P, LT-F250R, LT-F250S, LT-F250T, LT-F250V, LT-F250W
Sub-models / Variants: 2WD, 4-stroke, Twin Dome Combustion Chamber engine, air-cooled, OHC, manual shift
Trade Names: QuadRunner 250
Build Years: 1988–2002
Serial Numbers: LT-F250K ('89), LT-F250L ('90), LT-F250M ('91), LT-F250N/P/R/S/T/V/W ('92–'98)
Technical Data:

  • Engine: Four-stroke, air-cooled, single-cylinder, OHC
  • Displacement: 246 cc
  • Bore and Stroke: 66.0 mm x 72.0 mm
  • Compression Ratio: 8.5:1
  • Carburetor: MIKUNI VM24SS
  • Transmission: 5-speed constant mesh, 1-reverse, 2-speed sub-transmission
  • Clutch: Wet multi-plate centrifugal automatic
  • Dry Mass: 225 kg (496 lbs)
  • Fuel Capacity: 12.0 liters (including reserve)
  • Engine Oil Capacity: 3.5 liters (oil change), 3.6 liters (filter change)
Technical Specifications
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Document Number / Seller:
29954 / Jerry Harris
File Size:
40.26 MB
File Type:
PDF
Language:
English
Pages:
270
Printable:
Yes
Category:
ATV
Last updated / verified
Sep 14, 2025

Suzuki Manual Features & Content Preview

Inside the 1988–2002 Suzuki LT-F250 QuadRunner 250 Service Manual

  • Covers 1988–2002 Suzuki LT-F250 QuadRunner 250 ATV models, including engine, chassis, and transmission systems for US and international variants
  • Official Suzuki publication 99500-42098-01E, copyright 1990, revised for models N through W
  • Contains 47 detailed exploded-view diagrams and 24 comprehensive torque-specification tables
  • Accessible from your device as soon as the order is placed
  • OCR text layer lets you jump to a torque spec by keyword
  • This official 270-page service manual is the primary reference for the 1988–2002 Suzuki LT-F250 series, detailing engine overhaul and chassis maintenance requirements.

Document Content Walkthrough

This 1988–2002 Suzuki LT-F250 QuadRunner 250 service manual documents the complete teardown and assembly of the Twin Dome Combustion Chamber engine and transmission. Chapters detail the general information for the LT-F250, including VIN location, fuel recommendations, and break-in requirements. Engine sections cover the compression check, starter clutch, cylinder head, crankshaft, and five-speed constant-mesh transmission. Further content segments address the chassis suspension, fuel and lubrication systems, and electrical system specifications.

Technical Depth and Reference Values

Engine and Maintenance Specifications

Specifications are provided for critical components, such as valve clearances and oil capacities. Intake valve clearance is set at 0.03–0.08 mm, while exhaust valve clearance is documented at 0.08–0.13 mm. Cylinder head bolt torque values are provided for the 8 mm diameter nuts at 21–25 Nm in the assembly data. The manual contains a full what an OEM service publication covers to aid in component identification and maintenance intervals.

Note: This publication is provided for reference only; qualified technicians remain the authoritative source for any hands-on service. This 270-page official Suzuki publication details the complete maintenance, diagnostic, and teardown specifications for the 1988–2002 Suzuki LT-F250 QuadRunner 250, serving as the essential technical reference for this legendary air-cooled 4-stroke ATV.

Manual FAQ, Purchase & Download Details

Can I find the official publication number for this 1988-2002 Suzuki LT-F250 QuadRunner service manual on the cover page? keyboard_arrow_down

Cover page references publication number 99500-42098-01E as the official identifier for this document.

Which chapters contain the specification tables for fluid capacities and engine oil classifications? keyboard_arrow_down

Chapter 1 provides general information, including specific tables for fuel and oil recommendations. Chapter 11 also lists capacity data across the different model years supported in this document.

What kind of component breakdown information is included for the engine and chassis assemblies? keyboard_arrow_down

Manual contains various exploded view illustrations that detail the internal arrangement of engine and chassis components. These diagrams show the relationship between parts to assist with identifying assembly layouts. Detailed parts illustrations are integrated throughout the technical sections to support the documented service information.

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