2002-2007 Suzuki Eiger 400, LT-F400/400F Service Manual

Technical Scope of the 2002–2007 Suzuki Eiger 400

• Covers 2002–2007 Suzuki LT-F400 and LT-F400F Eiger 400 all-terrain vehicles including 2WD and 4WD configurations
• Official Suzuki publication P/N 99500-43054-01E
• Contains 420 pages of exploded-view diagrams, torque specifications, electrical system schematics, and fluid service capacities
• Accessible from your device as soon as the order is placed
• No shipping wait — the PDF is available immediately after purchase
• Laid out for standard letter and A4 printing
• Full-text search finds any part number in seconds
• This 420-page manual is the factory-authorized reference for maintenance and overhaul of the 376 cc air-cooled engine and associated driveline components

Factory Maintenance and Component Servicing

This 2002–2007 Suzuki Eiger 400 service manual provides authoritative documentation for owners and technicians performing maintenance. The content traverses engine top-end and bottom-end procedures, transmission disassembly, chassis component inspection, and electrical system diagnostics. It defines standard service intervals for critical fluids, drive system lubrication, and valve clearance adjustments, while referencing the necessary special tools for each technical operation.

Engine and Chassis Specification Previews

Detailed specifications are included throughout the documentation. Cylinder head bolt torque is specified at 26 Nm in the engine assembly section. Intake valve clearance for the 376 cc engine is documented at 0.05–0.10 mm when cold. The engine oil capacity for a complete change with filter is listed at 3.2 liters. Differential gear oil capacity is specified at 300 ml. For more on use what an OEM service publication covers regarding internal wear limits and tolerances, the documentation provides extensive tables on piston diameter, conrod deflection, and gear tooth clearances. The final drive bevel gear nut requires 100 Nm of torque. An official 420-page Suzuki OEM workshop manual covering the 2002–2007 LT-F400/400F, documenting engine, chassis, electrical, and drive system specifications for the Eiger 400 platform.