2002-2007 Suzuki Eiger 400, LT-F400/400F Service Manual

Covers Suzuki LT-F400/400F models including engine, drivetrain, fuel system, and electrical procedures. Ref: 99500-43054-01E

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Document Details

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Document Number / Seller:
27273 / Cynthia Henry
File Size:
35.31 MB
File Type:
PDF
Language:
English
Pages:
420
Printable:
Yes
Category:
2x4
Last updated / verified
Jan 19, 2025

Models Covered & Key Technical Specifications

Suzuki LT-F400/400F (Eiger 400) (99500-43054-01E) - 2002-2007

Engineering Consolidated Catalog | Package.

  • Documented Unit Dimensions: 2225 mm establishes the overall vehicle length.

Professional Workshop Service Manual & Technical Specifications

Expert Procedure Manual: Suzuki LT-F400/400F (Eiger 400) 2x4 Manual - Definitive ATV Maintenance, Repair & Service Guide (2002-2007) Documentation-Framework

Machine-Range: Suzuki LT-F400/400F (2002-2007) // Specification-Class: ATV / Engine Logic // Machine-Range: Maintenance and Repair Procedures.

Suzuki LT-F400/400F (Eiger 400) Service Manual: Technical Data Overview

Identifier Rating Context
General Information 1 System Specifications & Guidelines
Periodic Maintenance 2 Scheduled Service Intervals & Procedures
Engine 3 Internal Components & Overhaul
Drive Train 4 Transmission & Axle Systems
Fuel System 5 Carburetion & Fuel Delivery
Oil Cooling and Lubrication System 6 Engine Lubrication & Cooling Maintenance
Chassis 7 Frame, Suspension & Brakes
Electrical System 8 Ignition & Electrical Components
Servicing Information 9 Troubleshooting & General Maintenance

Documentation sections include detailed procedures for engine removal and installation, complete drivetrain component disassembly and reassembly, and in-depth fuel system diagnostics. Technical specifications are provided for all major systems, including engine bore and stroke, electrical component ratings, and chassis dimensions. Factory specifications are documented for critical fastener torques and fluid capacities to ensure proper assembly and operation. The manual covers the engine's internal components, including the crankshaft, pistons, and cylinder head, detailing their inspection and servicing. Engine rebuild procedures are documented for various components. Drivetrain specifications are addressed in sections detailing front and rear drive systems. This document also addresses suspension, steering, and braking system maintenance. The manual details carburetor construction, specifications, and servicing procedures. Chassis nuts and bolts torque values are clearly listed. Engine lubrication and oil cooling systems are thoroughly explained. Electrical system components and troubleshooting are covered comprehensively. Safely requiring proper operation of your vehicle, this manual also details the chassis and body components. The manual details fuel delivery and maintenance procedures for the carburetor and fuel system. Covered systems include the engine, drivetrain, and electrical components. The manual also includes comprehensive troubleshooting information. The manual documents torque specifications for fasteners to ensure proper fastener fatigue prevention. Procedures are detailed for engine rebuild and component replacement. Specifications for the drive train and engine are clearly outlined.

Engine Components

This section details the removal and installation of key engine components, including the cylinder head, crankshaft, and pistons, providing visual aids for each step.

FAQ

Reference the **specified** tool requirements for valve clearance adjustment. keyboard_arrow_down

09900-20803: Thickness gauge and 09917-10410: Valve adjuster driver are required for valve clearance adjustments.

What are the **essential** electrical values for the battery and main fuse? keyboard_arrow_down

12 V 43.2 kC (12 Ah)/10 HR is the battery specification, and the main fuse is 30 A.

Specify the **correct** calibration settings for the final drive bevel gear. keyboard_arrow_down

350 ml (11.8/12.3 US/Imp oz) is the specified capacity for the final drive bevel gear oil, and the rear drive gear oil capacity is 250 - 350 ml (8.5-11.8 US/oz, 8.8-12.3 Imp oz). This information is detailed on page 375 onwards.

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The SUZUKI LT-F400/400F Service Manual is incredibly detailed and easy to follow. The diagrams make complex repairs straightforward. I also appreciated the quick email response when I had a question about the download. Highly recommend!