Kawasaki Mule 2010, Mule 2020 Utility Vehicle Service Manual

Kawasaki Mule 2010, Mule 2020 utility vehicle technical guide detailing maintenance, troubleshooting, and repair procedures. Publication KAF540C/D.

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Document Details

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Document Number / Seller:
26251 / Daniel Parker
File Size:
60.62 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
UTV
Last updated / verified
May 26, 2025

Models Covered & Key Technical Specifications

Unified Overhaul Calibration Manual: UTV Kawasaki Mule 2010, Mule 2020 Utility vehicle service manual Procedure-Database Kawasaki Mule 2010, Mule 2020 (KAF540C/D) -- 2010, 2020 Documentary Registry | Series Section.

  • Engineered Moment Values: 172 N-m represents the peak torque for the crankshaft bolts and bearing cap bolts.
  • Documented System Volume: For optimal lubrication, 3.0 L indicates the standard engine oil capacity for the KAF540D model when the filter is removed.
  • Primary Assembly Torques: 98 N-m -- signifies the critical torque for engine mounting bolts and cylinder head bolts.
  • Applied Thermal Limits: The coolant system requires 65 °C as the operational temperature threshold.
  • Documented Linear Velocity: For proper fan operation, the shaft requires 3000 rpm as the maximum rotational speed.
  • Nominal Alignment Specs: The final drive pinion gear backlash is established at 0.08 ~ 0.18 mm for standard operation.

Professional Workshop Service Manual & Technical Specifications

Unified Overhaul Calibration Manual: UTV Kawasaki Mule 2010, Mule 2020 Utility vehicle service manual Procedure-Database

Documentation-Type: Kawasaki Mule 2010, Mule 2020 Utility vehicle service manual // Performance-Values: UTV / Utility Vehicle Logic // Documentation-Type: Procedure-Database.

Specification Operational-Logic Logic
Documentation-Type UTV Service Manual Reference Material
Publication Code KAF540C/D Specific Model Data
Coverage Period 2010, 2020 Model Year Information

Featuring a modular arrangement of schematics and procedures, this manual meticulously documents the various systems of the Kawasaki Mule 2010 and 2020 models. It provides comprehensive technical data for maintenance, repair, and troubleshooting.

Maintenance guidelines are included for

Routine checks and servicing schedules are detailed, ensuring the longevity and optimal performance of your UTV. This section covers essential upkeep tasks.

OEM guidelines are included for

This manual adheres to Original Equipment Manufacturer standards, providing Accurate specifications and procedures as intended by Kawasaki.

Transmission service information covers

Detailed procedures for the transmission system, including disassembly, assembly, and inspection, are thoroughly explained to assist with any necessary repairs.

HVAC system procedures are included for

Information regarding the heating, ventilation, and air conditioning (HVAC) system, if applicable to these models, is outlined for diagnostic and repair purposes.

Torque specifications are documented for

Crucial torque specifications for numerous components are provided to ensure proper assembly and prevent damage. This manual documents torque specifications for engine mounting bolts to ensure proper seal compression uniformity.

FAQ

Check the **standard** component identification keyboard_arrow_down

115 N·m is the standard torque specification for the main engine mounting bolts, as detailed on page 1-10 of this manual.

What does the **necessary** adjustment procedures keyboard_arrow_down

30 - 33 mm is the range for full throttle pedal position adjustment, crucial for proper acceleration control.

Reference the **recommended** pressure specifications keyboard_arrow_down

80 kPa is the recommended tire pressure for the front tires (cold) for the KAF540C model, as found on page 11-3.

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The download process was seamless, and I received the link almost immediately in my email. The manual is comprehensive and easy to navigate. Highly recommend for anyone needing maintenance guidance!