2009 Yamaha Grizzly 550/700 Utility ATV Master Workshop Manual

Yamaha Grizzly 550/700 Utility ATVs — this manual details engine, chassis, electrical, and drive train systems. PN LIT-11616-22-19

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: Yamaha Grizzly 550, Yamaha Grizzly 700
Sub-models / Variants: YFM5FGY, YFM5FGPY, YFM7FGY, YFM7FGPY, FI, EPS variants
Build Years: 2009
Serial Numbers: 28P, 34D, 5C0, 43P
Technical Data:

  • Engine: Liquid-cooled 4-stroke SOHC, forward-inclined single cylinder
  • Displacement: 558 cc (550), 686 cc (700)
  • Bore x Stroke: 92.0 x 84.0 mm (550), 102.0 x 84.0 mm (700)
  • Transmission: V-belt automatic, centrifugal clutch
  • Fuel System: Electronic Fuel Injection (EFI), 324 kPa pressure
Technical Specifications
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Document Number / Seller:
26632 / Deborah Garcia
File Size:
12.10 MB
File Type:
PDF
Language:
English
Pages:
447
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 6, 2026

Yamaha Manual Features & Content Preview

2009 Yamaha Grizzly 550 and 700 Utility ATV Service Manual

  • Built for owners and professional workshops servicing the 2009 Yamaha Grizzly 550/700 Utility ATV, including EPS-equipped and fuel-injected configurations
  • Official Yamaha publication P/N LIT-11616-22-19, first edition published May 2008
  • Contains 46 exploded-view diagrams, 16 wiring/cable routing diagrams, and 12 pages of detailed tightening torque tables
  • Downloads to your account within seconds of checkout
  • Re-download the file any time, no expiration
  • Indexed PDF search covers every chapter and appendix
  • Laid out for standard letter and A4 printing
  • This 447-page technical document is the authoritative source for the 28P, 34D, 5C0, and 43P series chassis and powertrain maintenance

Technical Documentation Scope

This factory workshop documentation outlines maintenance and inspection procedures for the Yamaha Grizzly 550 and 700. It details the FI system, the EPS electric power steering unit, and the engine control unit diagnostics. Chapters cover chassis structure, including double-wishbone suspension geometry and braking systems, alongside drive train components, cooling system diagrams, and cable routing schematics for all electrical systems.

Specification and Reference Data

Engine data includes valve clearance specs at 0.09–0.13 mm intake and 0.16–0.20 mm exhaust. Cylinder head bolt torque values are documented at 35 Nm or 38 Nm depending on position in the engine assembly data. Cooling system capacity is documented at 1.99 liters. Valve clearance for the intake is listed at 0.09–0.13 mm in the cylinder head specification table. Coolant system capacity for the 2009 Grizzly 700 is documented at 1.99 liters. Spark plug gap is specified at 0.8–0.9 mm in the engine data section. Detailed tables provide torque figures for chassis fasteners, including the 260 Nm front and rear wheel axle nuts.

Reference only — always consult a certified technician before performing service on this equipment. An official 447-page Yamaha OEM workshop manual covering the 2009 Yamaha Grizzly 550/700, documenting engine, chassis, electrical, and fuel-injection specifications for the 28P, 34D, 5C0, and 43P series model builds.

Manual FAQ, Purchase & Download Details

Is the technical coverage in this service manual comprehensive enough to show the engine, drive train, and electrical system architectures? keyboard_arrow_down

Document includes dedicated chapters for the engine, drive train, and electrical system. These sections provide detailed information on these core components as they were designed for the 2009 model year series.

Can I see which chapter groups contain the deepest technical data in this 447-page master file? keyboard_arrow_down

Manual is organized into comprehensive chapters covering general information, specifications, periodic checks, engine systems, fuel management, and chassis components to provide a complete technical overview.

Does this manual contain specification tables for engine clearances or tightening sequence data? keyboard_arrow_down

Document includes comprehensive specification tables that cover key technical data and reference values for the engine. These tables are designed to assist with verifying clearances and tightening parameters during standard service. The manual also highlights the use of specialized symbols to identify where torque specifications apply.

Are fluid capacities and lubricant specifications listed within the document? keyboard_arrow_down

Manual contains dedicated sections that list recommended engine oil quantities, gear oil types, and other fluid service requirements.

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