1987-2004 Yamaha Warrior 350, YFM350X ATV Service Manual

Diagnostic procedures and component service for Yamaha Warrior 350, YFM350X. Ref: LIT-11616-YM-37

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: Yamaha Warrior 350, YFM350X
Sub-models / Variants: 5YT1, 5YT2, 5YT3, YFM350S
Build Years: 1987–2004
Technical Data:

  • Engine type: Air-cooled 4-stroke, SOHC, forward-inclined single cylinder
  • Displacement: 349.0 cm3 (21.30 cu.in)
  • Compression ratio: 9.20:1
  • Starting system: Electric starter
  • Transmission type: Constant mesh, 6-speed forward, 1-speed reverse
  • Drive system: Chain drive
  • Front brake: Dual disc brake
  • Rear brake: Single disc brake
  • Battery capacity: 12 V/8.6 Ah
Technical Specifications
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Document Number / Seller:
29216 / Matthew Boyd
File Size:
36.37 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
May 6, 2025

Yamaha Manual Features & Content Preview

Yamaha Warrior 350 YFM350X Service Documentation

  • Covers 1987–2004 Yamaha Warrior 350 and YFM350X all-terrain vehicles, including multiple global region code variants
  • Official Yamaha publication P/N LIT-11616-YM-37, including supplementary data for the YFM350S series
  • Contains 47 exploded-view diagrams for chassis, engine, and electrical assembly
  • Accessible from your device as soon as the order is placed
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Full-text search finds any part number in seconds
  • Laid out for standard letter and A4 printing
  • This 2004 first edition provides the primary documentation set for the YFM350S variant while referencing critical engine and chassis maintenance schedules for earlier Warrior models

Service Content Overview

This factory service publication provides detailed technical parameters for the maintenance and assembly of the Yamaha Warrior 350. The content structures chapters for engine overhaul, transmission diagnostics, and chassis adjustment, covering critical service points like the rear axle hub, front suspension components, and engine mounting requirements. Sections document the disassembly procedures for the carburetor, electrical systems, and brake assemblies with accompanying illustrated exploded views for visual part identification and positioning.

Specifications and Technical Data Preview

Technical specifications are organized by system, documenting torque values, clearance limits, and electrical reference values. Cylinder head and engine cover torque specifications are provided in both Nm and ft-lbs, including critical tightening values like the 90 Nm (65 ft-lb) drive sprocket nut specification. The manual documents engine oil capacity at 3.20 liters including filter replacement. Valve clearance for the intake is listed at 0.009–0.037 mm in the cylinder head specification table. The Suzuki-based electrical system includes ignition timing data and C.D.I. unit reference values for the YFM350S. Reference what an OEM service publication covers to understand how the factory procedures are structured for the owner. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official Yamaha OEM workshop manual covering the 1987–2004 Yamaha Warrior 350 and YFM350S, documenting mechanical, chassis, electrical, and carburetor specifications for standard maintenance and assembly.

Manual FAQ, Purchase & Download Details

Are there exploded diagrams included in the manual to help identify parts for the Yamaha Warrior 350? keyboard_arrow_down

Document includes exploded diagrams at the start of removal and disassembly sections to assist in identifying components.

Does the manual include specification tables that list tightening torques for the YFM350X? keyboard_arrow_down

Manual features comprehensive specification tables that list tightening torque values for various parts, such as engine bolts and axle components. These tables provide technical data for reference without containing procedure steps.

Can I view the chapter coverage for the electrical and chassis systems in the contents section? keyboard_arrow_down

Contents page lists specific chapters for the electrical system, chassis, engine, and other main components. These sections cover technical data and diagrams relevant to the YFM350S and YFM350X models.

Is there a reference table showing electrical component values for the starter motor and ignition system? keyboard_arrow_down

Maintenance specifications section contains reference tables that list electrical data, such as coil resistance ranges and starter motor output specifications.

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