1987-2004 Yamaha Warrior 350, YFM350X ATV Factory Service & Repair Manual • P/N LIT-11616-YM-37
Yamaha Models Covered & Key Technical Specifications
Models: Yamaha Warrior 350, YFM350X
Sub-models / Variants: 5YT1, 5YT2, 5YT3, YFM350S
Model Years: 1987–2004
Technical Data:
- Engine type: Air-cooled 4-stroke, SOHC, forward-inclined single cylinder
- Displacement: 349.0 cm3 (21.30 cu.in)
- Compression ratio: 9.20:1
- Starting system: Electric starter
- Transmission type: Constant mesh, 6-speed forward, 1-speed reverse
- Drive system: Chain drive
- Front brake: Dual disc brake
- Rear brake: Single disc brake
- Battery capacity: 12 V/8.6 Ah
Yamaha Manual Features & Content Preview
Yamaha Warrior 350 YFM350X Service Documentation
- Covers 1987–2004 Yamaha Warrior 350 and YFM350X all-terrain vehicles across multiple global regions
- Official Yamaha publication P/N LIT-11616-YM-37, including supplementary data for the YFM350S
- Provides comprehensive reference material for routine maintenance and complex repair jobs
- Contains 47 exploded-view diagrams detailing the chassis, engine, and electrical assemblies
- Available as an instant download directly to your device
- Fully searchable format to locate part numbers and clearances in seconds
Service Content Overview
This factory documentation details the precise mechanical parameters required to service the Yamaha Warrior 350. It breaks down critical components like the rear axle hub, front suspension, and engine mounts to streamline your workflow in the shop. You get clear, descriptive breakdowns of the carburetor, electrical wiring, and brake assemblies. Highly detailed exploded views guarantee accurate part identification and positioning during any major repair project.
Technical Specifications
Accurate technical data forms the backbone of reliable workshop operations. The text highlights essential torque values, fluid limits, and clearances. For example, it lists the 90 Nm (65 ft-lb) drive sprocket nut specification and provides cylinder head torque limits in both metric and standard units. You will find standard maintenance figures like the 3.20-liter engine oil capacity (with filter) alongside precision internal engine tolerances like the 0.009–0.037 mm intake valve clearance.
Working on ATV drivetrains carries inherent mechanical risks. Always verify torque specifications against the factory limits and properly support the chassis with jack stands prior to removing suspension components or breaking loose high-torque fasteners.
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