2006-2009 Yamaha YXR45FAV Service Manual

Complete repair and service manual for Yamaha Rhino YXR45FAV (2006-2009). Includes detailed diagrams, specifications, and procedures for all major systems.

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Document Details

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Document Number / Seller:
24296 / Susan Stewart
File Size:
18.71 MB
File Type:
ZIP
Language:
English
Pages:
175
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 10, 2026

Models Covered & Key Technical Specifications

Yamaha Rhino YXR45FAV (LIT-11616-19-43) – 2006-2009 Complete Service Information | ATV Series

  • General Specifications: 108.5 in length, 54.5 in width, 73.0 in height dimensions define the standard operational Footprint.
  • Engine Displacement: 421 cm3 signifies the total volume of the cylinder capacity Architecture.
  • Maximum Load Capacity: 1212 lb payload limit establishes the vehicle's maximum carrying Threshold.
  • Fuel Tank Capacity: 30 L (7.93 US gal) provides the standard fuel storage volume Norms.
  • Wheelbase Measurement: 1,910 mm (75.2 in) determines the stable operational geometry Bounds.
  • Front Brake Type: Dual disc brake requires specific hydraulic system Topology.

Professional Workshop Service Manual & Technical Specifications

Yamaha Rhino YXR45FAV (LIT-11616-19-43) Service Manual – Side x Side 419 Page Volume | Workshop Ready Troubleshooting-Index

Operational-Framework: YXR45FX Series | Machine-Range: ATV | Diagnostic-Area: System Overhaul

Performance-Element Technical-Path Calibration-Data
Engine Displacement 421 cm3 N/A
Fuel Tank Capacity 30 L (7.93 US gal) N/A
Max Payload 1212 lb N/A

Maintenance information covers engine specifications, chassis specifications, electrical system diagnostics, and drive train procedures. Key sections include detailed guidance on the engine, cooling system, fuel system, and drive train components, ensuring a complete overview for maintenance tasks.

Detailed Engine Overhaul

This section provides comprehensive procedures for engine removal, cylinder head inspection, camshaft maintenance, and piston/cylinder checks. It thoroughly documents the engine's internal architecture and assembly processes.

Chassis and Suspension Systems

Documentation extends to chassis specifications, including detailed information on steering systems, front and rear suspension adjustments, and wheel/brake system inspections. This ensures a complete understanding of the vehicle's handling and safety components.

Electrical System and Troubleshooting

Includes extensive coverage of the electrical system, from ignition and starting to charging and lighting. Troubleshooting guides are provided for common issues, helping to diagnose and resolve problems efficiently.

This manual documents torque specifications for critical engine components to ensure proper structural misalignment prevention.

FAQ

What values **calibrated** for the engine specification architecture? keyboard_arrow_down

421 cm3 is the specified cylinder displacement for the engine architecture.

Assess the **applicable** tool requirements for engine maintenance. keyboard_arrow_down

A wide range of special tools are required, including a slide hammer bolt (P/N. YU-01083-1) and a torque wrench for various procedures.

What components **exact** electrical values are documented? keyboard_arrow_down

The manual details exact values for components like the headlights (12 V 30 W/30 W x 2) and tail/brake lights (12 V 5 W/21 W x 2).

Confirm the **specific** calibration settings for the tires. keyboard_arrow_down

Recommended tire pressure is 70 kPa (10 psi) for the front and 98 kPa (14 psi) for the rear tires.

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Reviews (5)

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Had a question about the manual, and they responded within hours! Very professional service.
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Downloading was straightforward and hassle-free. Highly recommend!
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The troubleshooting section is especially helpful. Quick download too!
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Rated 4 out of 5 stars
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This manual has everything you need to keep your Rhino running smoothly!