1991-2003 Yamaha Warrior 350 YFM350XL(C) Service Manual
Documents Yamaha Warrior 350 (YFM350XL(C)) service procedures from 1991-2003, covering engine overhaul, chassis, electrical systems, and troubleshooting. Ref: LIT-11626-07-50
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Sample pages from the 1991-2003 Yamaha Warrior 350 YFM350XL(C) Service Manual manual
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Yamaha Models Covered & Key Technical Specifications
Models: Yamaha Warrior 350 (YFM350XL(C))
Build Years: 1991–2003
Trade Names: Warrior
Technical Data:
- Engine oil capacity (periodic change): 2.4 L (2.11 Imp qt, 2.53 US qt)
- Engine oil capacity (with filter): 2.5 L (2.2 Imp qt, 2.6 US qt)
- Engine oil capacity (total): 3.2 L (2.8 Imp qt, 3.4 US qt)
- Fuel tank capacity (total): 9.0 L (2.0 Imp gal, 2.4 US gal)
- Fuel tank capacity (reserve): 1.9 L (0.4 Imp gal, 0.5 US gal)
- Valve clearance: 0.06–0.10 mm (0.00236–0.00394 in)
- Primary reduction gear ratio: 76/24 (3.167)
- Recommended tire pressure (front/rear): 25 kPa (0.25 kgf/cm², 3.6 psi)
- Tire wear limit: 3 mm (0.12 in)
- Vehicle weight: 191 kg (421 lb)
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1991–2003 Yamaha Warrior 350 Technical Scope
- This 1998 first edition publication provides the reference specifications and operating procedures for the 1991–2003 Yamaha Warrior 350 (YFM350XL(C)) all-terrain vehicle
- Original OEM publication P/N LIT-11626-12-53, published June 1998
- Contains 46 detailed warning labels, safety information summaries, and technical diagrams for critical system adjustments
- File link appears in your order confirmation straight away
- Page spreads stay legible when printed at original size
- Includes chassis identification lookup, periodic maintenance schedules, and fluid capacity charts for stable performance
- This official reference serves as the definitive source for factory-authorized settings used during the 1998 YFM350XL(C) model year production
Operational and Maintenance Documentation
The 1991–2003 Yamaha Warrior 350 owner's manual documents machine operation, safety protocols, and periodic maintenance requirements. Chapters detail the function of the main switch, handlebar switches, and control levers. The guide provides technical information on the 6-speed transmission, fuel delivery, and parking brake mechanism. Riders can review recommended practices for hill climbing, downhill braking, and side-slope crossing to what an OEM service publication covers for safe operation.
Maintenance sections describe procedures for engine oil, drive chain, and tire pressure adjustments, emphasizing the importance of using specific OEM-recommended quantities. Inspection points for the braking system and cable lubrication are documented with clear component diagrams.
Specification Highlights
The technical data section provides essential values, including valve clearance settings of 0.06–0.10 mm and tire pressure requirements. Engine oil system volumes are listed as 2.4 liters for periodic changes and up to 3.2 liters for total capacity. Fuel system specifications include a 9.0-liter tank capacity with a dedicated reserve.
Valve clearance for the intake is listed at 0.06–0.10 mm in the engine adjustment specification table. Recommended engine oil for the 1991–2003 Yamaha Warrior 350 is API Service SE, SF, or SG. The 1991–2003 Yamaha Warrior 350 tire pressure is specified at 25 kPa (3.6 psi) for both front and rear units.
Note: This document is for reference only; qualified technicians and original OEM documentation remain the authoritative source for hands-on mechanical work.
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