1991-2003 Yamaha Warrior 350 YFM350XL(C) Service Manual
Documents Yamaha Warrior 350 (YFM350XL(C)) service procedures from 1991-2003, covering engine overhaul, chassis, electrical systems, and troubleshooting. Ref: LIT-11626-07-50
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Models Covered & Key Technical Specifications
Yamaha Warrior 350 (YFM350XL(C)) -- 1991-2003
Covers YFM350XL(C) series with engine, chassis, and electrical system procedures, plus diagnostic flowcharts. Reference Data | Service Manual. File
- Designated Tank Capacity: 9.0 L (2.0 Imp gal, 2.4 US gal) is the total fuel capacity Baseline.
- Primary Clearance Data: For maintenance, 0.06-0.10 mm (0.00236-0.00394 in) defines the valve clearance Requirements.
- Advanced Power Rating: 76/24 (3.167) -- signifies the primary reduction gear ratio Threshold.
- Defined Working Temperature: The oil operating temperature ranges from -20°C to 50°C Mapping.
- Key Component Weight: The basic vehicle weight requires 191 kg (421 lb) for stable operation Configuration.
- Essential Fill Levels: For periodic oil change, 2.4 L (2.11 Imp qt, 2.53 US qt) is the recommended quantity Sequences.
Professional Workshop Service Manual & Technical Specifications
Full-Coverage Training Manual: ATV Complete Detailed Manual for Yamaha Warrior 350 (YFM350XL(C)), covers ´91-´03, PDF Service-Portfolio
Validation-Data: YFM350XL(C) // Application-Range: 1991-2003 / ATV Logic // Assembly-Group: Service Manual.
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| Component | Diagnostic-Logic | Framework |
|---|---|---|
| Model Code | 3GD5 | Diagrams & Reference Specs |
| Vehicle Identification Number | JY43GDW0*LC051101 | Diagrams & Reference Specs |
| Engine Serial Number | 3GD-051101 | Diagrams & Reference Specs |
| Overall Length | 1,840 mm (72.4 in) | Diagrams & Reference Specs |
| Overall Width | 1,080 mm (42.5 in) | Diagrams & Reference Specs |
| Overall Height | 1,080 mm (42.5 in) | Diagrams & Reference Specs |
Technical units are distributed across chapters detailing machine identification, safety, general specifications, engine overhaul, carburetion, chassis, electrical systems, and troubleshooting.
Electrical system documentation covers system diagrams, component checks, and troubleshooting for starting, charging, ignition, and lighting systems.
Suspension service documentation covers front and rear shock absorber and swingarm adjustments, including gas cylinder handling and servicing.
Disassembly instructions are documented for engine components, clutch, transmission, and chassis parts.
Wear limits are specified for cylinder head, piston rings, valve seats, and brake pad inspection.
System operation descriptions cover riding techniques such as climbing, descending, crossing slopes, and handling rough terrain.
...documents torque specifications for critical components to ensure proper joint separation prevention.
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