1991-2003 Yamaha Warrior 350 YFM350XL(C) Service Manual

Documents Yamaha Warrior 350 (YFM350XL(C)) service procedures from 1991-2003, covering engine overhaul, chassis, electrical systems, and troubleshooting. Ref: LIT-11626-07-50

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Document Details

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Document Number / Seller:
24165 / George Morris
File Size:
29.79 MB
File Type:
ZIP
Language:
English
Pages:
330
Printable:
Yes
Category:
ATV
Last updated / verified
Sep 1, 2025

Models Covered & Key Technical Specifications

Yamaha Warrior 350 (YFM350XL(C)) -- 1991-2003

Covers YFM350XL(C) series with engine, chassis, and electrical system procedures, plus diagnostic flowcharts. Reference Data | Service Manual. File

  • Designated Tank Capacity: 9.0 L (2.0 Imp gal, 2.4 US gal) is the total fuel capacity Baseline.
  • Primary Clearance Data: For maintenance, 0.06-0.10 mm (0.00236-0.00394 in) defines the valve clearance Requirements.
  • Advanced Power Rating: 76/24 (3.167) -- signifies the primary reduction gear ratio Threshold.
  • Defined Working Temperature: The oil operating temperature ranges from -20°C to 50°C Mapping.
  • Key Component Weight: The basic vehicle weight requires 191 kg (421 lb) for stable operation Configuration.
  • Essential Fill Levels: For periodic oil change, 2.4 L (2.11 Imp qt, 2.53 US qt) is the recommended quantity Sequences.

Professional Workshop Service Manual & Technical Specifications

Full-Coverage Training Manual: ATV Complete Detailed Manual for Yamaha Warrior 350 (YFM350XL(C)), covers ´91-´03, PDF Service-Portfolio

Validation-Data: YFM350XL(C) // Application-Range: 1991-2003 / ATV Logic // Assembly-Group: Service Manual.

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Component Diagnostic-Logic Framework
Model Code 3GD5 Diagrams & Reference Specs
Vehicle Identification Number JY43GDW0*LC051101 Diagrams & Reference Specs
Engine Serial Number 3GD-051101 Diagrams & Reference Specs
Overall Length 1,840 mm (72.4 in) Diagrams & Reference Specs
Overall Width 1,080 mm (42.5 in) Diagrams & Reference Specs
Overall Height 1,080 mm (42.5 in) Diagrams & Reference Specs

Technical units are distributed across chapters detailing machine identification, safety, general specifications, engine overhaul, carburetion, chassis, electrical systems, and troubleshooting.

Electrical system documentation covers system diagrams, component checks, and troubleshooting for starting, charging, ignition, and lighting systems.

Suspension service documentation covers front and rear shock absorber and swingarm adjustments, including gas cylinder handling and servicing.

Disassembly instructions are documented for engine components, clutch, transmission, and chassis parts.

Wear limits are specified for cylinder head, piston rings, valve seats, and brake pad inspection.

System operation descriptions cover riding techniques such as climbing, descending, crossing slopes, and handling rough terrain.

...documents torque specifications for critical components to ensure proper joint separation prevention.

FAQ

Calculate the **precise** pressure specifications for optimal tire performance. keyboard_arrow_down

30 kPa (0.3 kgf/cm², 4.3 psi) for the front and 25 kPa (0.25 kgf/cm², 3.6 psi) for the rear are the recommended tire pressures for the Yamaha Warrior 350.

What values are **proper** for the engine oil change interval and quantity? keyboard_arrow_down

2.4 L (2.11 Imp qt, 2.5 US qt) is the oil quantity required for a periodic engine oil change, recommended initially at 1 month and every 3 months thereafter.

Assess the **standard** service interval parameters for periodic maintenance. keyboard_arrow_down

Initial maintenance is scheduled at 1 month for engine oil change and valve clearance checks, followed by regular intervals every 3, 6, and 12 months as detailed in the manual on pages 8-3 through 8-8.

Customer Reviews

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Reviews (5)

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Highly recommend this service manual! It covers everything you need to know about the 350 model.
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I had a question and received a quick reply from support. Very professional service!
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This manual is incredibly detailed and easy to follow. It helped me troubleshoot my Warrior 350 effectively!
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Rated 4 out of 5 stars
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The layout is fantastic, making it easy to find exactly what I needed for repairs. Worth every penny!