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2004-2005 Yamaha™ Rhino YXR660 ATV manual Preview image 1
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2004-2005 Yamaha™ Rhino YXR660 ATV manual

Models covered in this manual:

Rhino YXR660 / Yamaha Motor Corporation, Ltd™

  • 2004 Yamaha Rhino YXR660
  • 2005 Yamaha Rhino YXR660

Engine: 660 cc

File specifications

File size: 15.23 MB
File type: PDF
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 0.31 Minutes
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Product Information

Table of Contents

General Information

  • Vehicle Identification
  • Model Label
  • Features
  • Important Information
    • Preparation for Removal Procedures
    • Replacement Parts
    • Gaskets, Seals, and O-Rings
    • Lock Washers/Plates and Cotter Pins
    • Bearings and Oil Seals
    • Circlips
  • Checking of Connections
  • Special Tools


  • General Specifications
  • Engine Specifications
  • Chassis Specifications
  • Electrical Specifications
  • Tightening Torques
    • Engine Tightening Torques
    • Chassis Tightening Torques
  • How to Use the Conversion Table
  • General Tightening Torque Specifications

Periodic Checks and Adjustments

  • Maintenance Schedule
  • Lubrication Points
  • Engine Oil and Filter
  • Air Cleaner
  • Spark Plugs
  • Fuel Line and Filter
  • Throttle Cable
  • Valve Clearance
  • Battery Maintenance


  • Engine Removal and Installation
  • Cylinder Head and Cylinder
  • Piston and Piston Rings
  • Crankshaft and Crankcase
  • Camshaft and Valve Train
  • Engine Timing
  • Lubrication System

Cooling System

  • Radiator
  • Water Pump
  • Cooling Fan
  • Coolant Replacement
  • Thermostat

Fuel System

  • Fuel Tank
  • Carburetor/EFI System
  • Fuel Pump
  • Fuel Line and Filter

Drive Train

  • Transmission
  • Drive Shafts
  • Differential
  • Final Drive
  • Clutch Adjustment


  • Frame
  • Front Suspension
  • Rear Suspension
  • Wheels and Tires
  • Steering
  • Brakes
  • Parking Brake

Electrical System

  • Wiring Diagram
  • Battery
  • Charging System
  • Ignition System
  • Starter System
  • Lighting System
  • Switches
  • Fuses and Relays


  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Fuel System Troubleshooting
  • Drive Train Troubleshooting
  • Chassis Troubleshooting
  • Suspension Troubleshooting
  • Brake System Troubleshooting

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