Enter a keyword to search over 12,000 manuals:
2004-2006 Harley-Davidson Sportster XL manual Preview image 1
2004-2006 Harley-Davidson Sportster XL manual Preview image 2
2004-2006 Harley-Davidson Sportster XL manual Preview image 3
2004-2006 Harley-Davidson Sportster XL manual Preview image 4
2004-2006 Harley-Davidson Sportster XL manual Preview image 5
2004-2006 Harley-Davidson Sportster XL manual Preview image 6

2004-2006 Harley-Davidson Sportster XL manual

Includes the following models

  • 2004 Harley Davidson Sportster XL 883: 4A04xxx
  • 2004 Harley Davidson Sportster XL 1200: 4B04xxx
  • 2005 Harley Davidson Sportster XL 883: 5A05xxx
  • 2005 Harley Davidson Sportster XL 1200: 5B05xxx
  • 2006 Harley Davidson Sportster XL 883: 6A06xxx
  • 2006 Harley Davidson Sportster XL 1200: 6B06xxx

Production/model years: 2004, 2005, 2006

File specifications

File size: 22.99 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.47 Minutes
The safer, easier way to pay
$18.99 Instant Download

Product Information

Table of Contents

  1. General Information

    • Introduction
    • Safety First
    • Model Identification
    • Specifications
    • Maintenance Schedule
    • Tools and Products
    • Motorcycle Storage
  2. Maintenance

    • Oil and Filter Change
    • Air Cleaner Inspection
    • Tire Inspection and Maintenance
    • Battery Maintenance
    • Spark Plug Inspection
    • Clutch Adjustment
    • Primary Chain Adjustment
    • Drive Belt Inspection
    • Brake System Inspection
    • Suspension Adjustment
    • Lubrication and Maintenance
  3. Chassis

    • Frame and Bodywork
    • Front Fork Maintenance
    • Rear Shock Absorbers
    • Wheels and Tires
    • Brakes
    • Clutch Cable Adjustment
    • Steering Head Bearings
  4. Engine

    • Engine Overhaul
    • Cylinder Head and Valves
    • Camshafts
    • Cylinder and Piston
    • Clutch Assembly
    • Gearshift Mechanism
    • Engine Removal and Installation
  5. Fuel System

    • Carburetor Adjustment
    • Carburetor Overhaul
    • Fuel Injection (EFI Models)
    • Fuel Tank and Lines
    • Exhaust System
  6. Cooling System

    • (For models equipped with cooling systems)
    • Radiator and Coolant
    • Water Pump
  7. Electrical System

    • Ignition System
    • Charging System
    • Starting System
    • Lights and Instruments
    • Switches
    • Electrical Components
    • Wiring Diagrams
  8. Wheels, Hubs, and Tires

    • Wheel Removal and Installation
    • Hub Overhaul
    • Tire Replacement
  9. Brakes

    • Brake Pad Replacement
    • Master Cylinder Overhaul
    • Brake Calipers
    • Brake Lines and Hoses
    • ABS System (if applicable)
  10. Clutch and Driveline

    • Clutch Assembly
    • Transmission
    • Primary Drive
    • Final Drive
  11. Troubleshooting

    • Engine Troubleshooting
    • Electrical Troubleshooting
    • Fuel System Troubleshooting
    • Chassis Troubleshooting
  12. Appendix

    • Torque Specifications
    • Service Data
    • Special Tools
    • Wiring Diagrams
  13. Index

The 2004-2006 Harley Davidson Sportster XL manual is a valuable resource for mechanics, technicians, and owners, providing detailed information and instructions for maintenance, repair, and troubleshooting of the motorcycle.

  • The pricing for this manual, handbooks, and repair guides is determined by the seller and may vary across different platforms. It is recommended to compare prices before making a purchase.
  • Users can find comments and ratings from other buyers to help with their decision-making process. Leaving a review after purchase can also assist other users.
  • Don't hesitate to download the necessary repair manual. All downloads come with a lifetime guarantee, as outlined in the FAQs on the website.
  • To reach the seller of the manual, please utilize the contact form on the website, and the request will be forwarded or handled directly.

How to Download Your Manual - Delivery Policy

Delivery: Download link will appear on the checkout page after your payment is complete.

Within a minute after completing the payment process, you will receive two emails from us. One for the completed payment and another with the download link. The download link is valid for 3 days.
Lifetime Guarantee

Manuals frequently bought together

2005 Harley Davidson XL 883 L Sportster Low Rider, XL 883 C Sportster Custom, XL 883 Sportster, XL 1200 R Sportster Roadster, XL 1200 C Sportster Custom manual

- Maintenance - Engine - Fuel System - Transmission - Electrical System - Suspension - Brakes - Wiring Diagram - Troubleshooting Please note that

2009 Harley Davidson Sportster, XL 883, XL 883C, XL 883L, XL 883N, XL 883R, XL 1200C, 1200L, XL 1200N, XL 1200R, R 1200 manual

- Maintenance - Chassis - Engine - Fuel System - Electric Starter - Drive System - Appendix Please note that the following table of

2007 Harley Davidson Sportster XL 883R, XL 883L, XL 883C, XL 883, XL 1200R, XL 1200L, XL 1200C manual

- Troubleshooting - Engine System - Chassis - Electrical System - Wiring Diagram Please note that the following table of contents is a partial

Welcome to our Reviews Section! We value your feedback and would love to hear about your experience with our product. Thank you for taking the time to review!

Customer Reviews - Add your Comment

* Required information
1000
Captcha Image
Powered by Commentics

Comments

No comments yet. Be the first!