Mercedes-Benz E 320 1998-2002 Automatic Transmission Service Manual

Complete shop manual for Mercedes-Benz E320 vehicles, covering 1998-2002 automatic transmission systems. Part number 722.605 for identification.

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Mercedes Car manual preview - Mercedes-Benz E 320 1998-2002 Automatic Transmission Service Manual

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Mercedes Models Covered & Key Technical Specifications

Models: Infiniti G20, Nissan Quest, Nissan, Isuzu Hombre, Isuzu Trooper, Ford, Mazda B2300, Mazda B2500, Mazda B3000, Mazda B4000, Mazda Tribute, Mazda MPV, Mazda Millenia, Mazda Protege, Mazda 626, Hyundai Accent, Hyundai Elantra, Hyundai Tiburon, Hyundai Sonata, Hyundai XG300, Kia Optima, Acura Integra, Acura MDX, Acura 3.2CL, Acura 3.2TL, Acura 3.5RL, Honda Accord, Honda Odyssey, Honda Insight, Honda Civic, Honda Passport, Audi, Audi TT, Land Rover Discovery, Land Rover Range Rover, Lexus ES 300, Lexus GS 300, Lexus GS 400, Lexus GS 430, Lexus IS 300, Lexus LS 400, Lexus LS 430, Lexus LX 470, Lexus RX 300, Lexus SC 300, Lexus SC 400, Mercedes-Benz E 320, Mercedes-Benz E 430, Mercedes-Benz E 55, Mitsubishi Montero, Mitsubishi Diamante, Mitsubishi Eclipse, Mitsubishi Mirage, Mitsubishi Galant, Mitsubishi Montero Sport, Porsche 911, Porsche Boxster, Saab 9-5, Saab 9-3, Suzuki, Toyota Highlander, Toyota RAV4, Toyota Avalon, Toyota Camry, Toyota Corolla, Toyota Land Cruiser, Toyota Sienna, Toyota 4Runner, Toyota Celica, Toyota ECHO, Toyota MR2, Toyota Prius, Toyota Tacoma, Toyota Tundra, Volkswagen, Volvo
Sub-models / Variants: 6-Cylinder, 7-Cylinder, 10-Cylinder, V6, Rotary Vane, Scroll
Build Years: 2000–2001
Technical Data:

  • Refrigerant Type: R-134a
  • Mercedes-Benz E 320/E 430/E 55 Refrigerant Capacity: 35.3 oz.
  • Mercedes-Benz E 320/E 430/E 55 Compressor Oil Capacity: 4.0 oz.
  • Infiniti/Nissan Calsonic V6 System Total Oil Capacity: 6.8 oz.
  • Typical Clutch Air Gap Range: 0.012–0.033 inches
  • Clutch Plate Bolt Torque (Varies by model): 7–15 ft. lbs. (10–20 N.m)
Technical Specifications
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Document Number / Seller:
27083 / Laura Campbell
File Size:
153.68 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Car
Last updated / verified
Jan 17, 2025

Mercedes Manual Features & Content Preview

Air Conditioning and Heating Service for Multiple Makes and Models

  • Built for service technicians and owners maintaining 2000–2001 A/C and heating systems in various global vehicle platforms, covering major compressor types including Calsonic, Halla, Harrison, Keihin, Nippondenso, Panasonic, Sanden, Seiko-Seiki, and Zexel
  • Original OEM technical documentation, 100 pages of factory-level servicing specifications and diagnostic procedures
  • Contains 21 detailed exploded-view diagrams of compressor assemblies, 15 component capacity tables, and 2 extensive electrical wiring diagrams for E-Class systems
  • Accessible from your device as soon as the order is placed
  • Permanent availability in your purchase account — no re-buy required
  • File resolution preserves fine text and engineering diagrams when output to physical media
  • OCR text layer lets you jump to a torque spec by keyword
  • This reference provides specific oil capacity, clutch gap, and removal procedures unique to each manufacturer, serving as the essential factory-authorized guide for A/C compressor maintenance

Component Servicing and Diagnostics

The manual provides technical guidance for A/C compressor maintenance, documenting component removal and installation procedures, refrigerant oil capacity tables, and clutch coil servicing. Each manufacturer-specific section details compressor-to-vehicle fitment, outlining specific steps for handling units from Calsonic V6 systems to Zexel rotary vane pumps. Expert sections cover clutch air gap measurements, shaft seal replacement, and necessary service tool requirements for major brands including Denso, Sanden, and Harrison.

System Diagnostics and Technical Data

Diagnostic content includes troubleshooting paths for DTCs on the 2000–2001 E-Class, featuring what factory workshop documentation is structured to convey regarding system electrical checks. Technical data includes sensor resistance values for in-vehicle and evaporator temperature sensors, plus operating pressure guidelines. The refrigerant pressure sensor signal for the 2000 E320 is documented at 4.7–5.2 volts. Heater core temperature sensor resistance for 50°F is listed at 19.0–21.2 k/Ohms. Vacuum leak testing for the Mercedes-Benz E-Class is defined by a limit of 0.89 in. Hg per minute. Reference this manual for the specific torque requirements for expansion valve nuts at 89 INCH lbs. This publication is an official 100-page service manual for 2000–2001 A/C-Heater systems, providing comprehensive diagnostic, specification, and maintenance procedures across a wide range of global automotive air conditioning compressor models.

Document Reference: 2000-01 GENERAL SERVICING

Manual FAQ, Purchase & Download Details

Which specific technical categories or specification tables are provided for refrigerant oil capacities across the various compressor and component types covered in the manual? keyboard_arrow_down

Manual includes numerous component refrigerant oil capacity tables that categorize data by manufacturer, such as Calsonic, Keihin, Nippondenso, and Sanden. These tables list specific ounce values for major air conditioning components like compressors, condensers, evaporators, and receiver-driers to assist in referencing system requirements.

Are there sections dedicated to the servicing precautions and general system operation requirements within this document? keyboard_arrow_down

Yes, the manual contains sections on servicing precautions, including guidance for discharging systems using approved equipment and general procedures for connecting or disconnecting lines and fittings.

Is this document identifiable by specific publication references or general service year markers? keyboard_arrow_down

Document is titled as the 2000-01 General Servicing guide and focuses on compressor refrigerant oil checking procedures. The manual serves as a reference for specified component capacities and servicing precautions. It organizes technical content by various vehicle manufacturers and compressor models to provide a structured overview of system requirements.

What can you tell me about the accessibility and format of this PDF document? keyboard_arrow_down

Manual is provided as a downloadable PDF file that offers instant access after payment for use on your compatible devices.

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