Mercedes-Benz E 320 1998-2002 Automatic Transmission Service Manual

Complete shop manual for Mercedes-Benz E320 vehicles, covering 1998-2002 automatic transmission systems

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Mercedes Models Covered & Key Technical Specifications

Models: Infiniti G20, Nissan Quest, Nissan, Isuzu Hombre, Isuzu Trooper, Ford, Mazda B2300, Mazda B2500, Mazda B3000, Mazda B4000, Mazda Tribute, Mazda MPV, Mazda Millenia, Mazda Protege, Mazda 626, Hyundai Accent, Hyundai Elantra, Hyundai Tiburon, Hyundai Sonata, Hyundai XG300, Kia Optima, Acura Integra, Acura MDX, Acura 3.2CL, Acura 3.2TL, Acura 3.5RL, Honda Accord, Honda Odyssey, Honda Insight, Honda Civic, Honda Passport, Audi, Audi TT, Land Rover Discovery, Land Rover Range Rover, Lexus ES 300, Lexus GS 300, Lexus GS 400, Lexus GS 430, Lexus IS 300, Lexus LS 400, Lexus LS 430, Lexus LX 470, Lexus RX 300, Lexus SC 300, Lexus SC 400, Mercedes-Benz E 320, Mercedes-Benz E 430, Mercedes-Benz E 55, Mitsubishi Montero, Mitsubishi Diamante, Mitsubishi Eclipse, Mitsubishi Mirage, Mitsubishi Galant, Mitsubishi Montero Sport, Porsche 911, Porsche Boxster, Saab 9-5, Saab 9-3, Suzuki, Toyota Highlander, Toyota RAV4, Toyota Avalon, Toyota Camry, Toyota Corolla, Toyota Land Cruiser, Toyota Sienna, Toyota 4Runner, Toyota Celica, Toyota ECHO, Toyota MR2, Toyota Prius, Toyota Tacoma, Toyota Tundra, Volkswagen, Volvo

Sub-models / Variants: 6-Cylinder, 7-Cylinder, 10-Cylinder, V6, Rotary Vane, Scroll

Model Years: 2000–2001

Technical Data:

  • Refrigerant Type: R-134a

  • Mercedes-Benz E 320/E 430/E 55 Refrigerant Capacity: 35.3 oz.

  • Mercedes-Benz E 320/E 430/E 55 Compressor Oil Capacity: 4.0 oz.

  • Infiniti/Nissan Calsonic V6 System Total Oil Capacity: 6.8 oz.

  • Typical Clutch Air Gap Range: 0.012–0.033 inches

  • Clutch Plate Bolt Torque (Varies by model): 7–15 ft. lbs. (10–20 N.m)

Technical Specifications
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Document Number / Seller:
27083 / Laura Campbell
File Size:
153.68 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Car
Last updated / verified
Jun 5, 2026

Mercedes Manual Features & Content Preview

2000–2001 Automotive A/C and Heating Compressor Service Manual

  • Instant download for immediate access directly to your device. Keep it permanently in your account with no re-buy required.
  • Covers 2000–2001 A/C and heating systems across multiple global vehicle platforms.
  • Details major compressor types including Calsonic, Halla, Harrison, Keihin, Nippondenso, Panasonic, Sanden, Seiko-Seiki, and Zexel.
  • 100 pages of OEM technical documentation (Part #722.605) featuring 21 exploded-view diagrams, 15 component capacity tables, and comprehensive wiring schematics.
  • Fully searchable OCR text layer. Jump straight to a specific torque spec, clutch gap, or oil capacity by keyword.
  • High-resolution file formatting ensures fine text and engineering diagrams remain crisp when output to physical media for the shop floor.

Component Servicing and Documentation

This manual outlines the complete factory specifications for A/C compressor maintenance. It documents specific component removal and installation sequences, refrigerant oil capacity tables, and clutch coil servicing guidelines. Every manufacturer-specific section details compressor-to-vehicle fitment, giving you a clear breakdown of the required steps for handling units ranging from Calsonic V6 systems to Zexel rotary vane pumps. It also covers clutch air gap measurements, shaft seal replacements, and essential service tool requirements for major brands. Note: Handling pressurized refrigerants requires specialized equipment. Always observe standard workshop safety protocols and local environmental regulations when working on automotive climate control systems.

System Diagnostics and Technical Data

Diagnostic sections provide clear troubleshooting paths for DTCs on the 2000–2001 E-Class, alongside detailed system electrical checks. You will find precise sensor resistance values for in-vehicle and evaporator temperature sensors, as well as operating pressure guidelines. Need specific parameters for a diagnosis? The text includes exact data, such as the 2000 E320 refrigerant pressure sensor signal (4.7–5.2 volts) and heater core temperature sensor resistance (19.0–21.2 k/Ohms at 50°F). It defines vacuum leak testing limits for the Mercedes-Benz E-Class at 0.89 in. Hg per minute. You can also quickly reference critical fastener specifications, like the 89 INCH lbs torque requirement for expansion valve nuts.

Document Reference: 2000-01 GENERAL SERVICING

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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