Mercedes-Benz E 320 1998-2002 Automatic Transmission Service Manual

Complete shop manual for Mercedes-Benz E320 vehicles, covering 1998-2002 automatic transmission systems. Part number 722.605 for identification.

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Mercedes Car manual preview - Mercedes-Benz E 320 1998-2002 Automatic Transmission Service Manual

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Document Details

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Document Number / Seller:
27083 / Laura Campbell
File Size:
153.68 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Car
Last updated / verified
Jan 17, 2025

Models Covered & Key Technical Specifications

Mercedes-Benz E 320 1998-2002 Automatic Transmission Manual: Mercedes-Benz E 320 (722.605) Transmission-Guide Automatic Transmission Applications: Mercedes-Benz E 320 (1998-2002) // Transmission Model: 722.664 / 722.607 / 722.623 / 722.662 / 722.605 / 722.622 / 722.620 / 722.621 / 722.605 // Description: Electronically controlled automatic 5-speed with lock-up torque converter. Includes 3 compound planetary gear sets, multiple-disc clutches, multiple-disc brakes, and free-wheeling clutches.

  • Factory Clutch Data: Friction discs require specific clearances for proper operation, with allowable clearances ranging from .028-.067 inches (0.7-1.7 mm) for 3-4 friction plates.
  • Essential Component Specs: The transmission utilizes 3 multiple-disc clutches, 3 multiple-disc brakes, and 2 free-wheeling clutches for planetary gear set control.
  • Key Control Functions: A hydraulic system, pressurized by a crescent gear type pump, provides working pressure for friction elements and automatic controls.
  • Verified Lubrication Specs: The lubricating pressure circuit is designed to cool mechanical transmission parts and limit pressure within the torque converter.
  • Designated Pressure Values: Modulating pressure is adjusted by a modulating pressure regulating solenoid valve and affects working pressure and pressure overlap control valve operation.
  • Approved Shift Specifications: Shift pressure regulates pressure during shifting phases, influencing modulating pressure and the pressure overlap control valve for precise gear engagement.

Manual Description & Preview

Mercedes-Benz E 320 Automatic Transmission Service Manual: Mercedes-Benz E 320, 1998-2002 Transmission-Guide

Procedure-Type: Automatic Transmission Overhaul // Calibration-Scope: Transmission Components // Procedure-Type: Service & Repair

Specifications Table Application Transmission Model
C230 722.600
C280 722.606
CLK320 722.607
CLK430 722.607
E320 722.664
E430 722.623
ML320 722.662
ML430 722.663
S430 (1)
S500 (1)
SLK230 722.605

(1) Identification is not available.

Technical Specs Summary The repository is divided into sections detailing the automatic transmission system for Mercedes-Benz E320, E430, and E55 models from 1998-2002. It provides comprehensive coverage of component identification and overhaul procedures.

System Overview This manual documents the electronically controlled 5-speed automatic transmission featuring a lock-up torque converter. It details the function of planetary gear sets, multiple-disc clutches, and brakes, as well as the hydraulic system responsible for pressure regulation.

Transmission Disassembly Procedures

Provides step-by-step instructions for the removal and disassembly of key transmission components, including the torque converter, valve body, planetary gear sets, clutches, and brakes.

Clutch Applications and Gear Ratios

Details the clutch engagement for each gear, including front brake, rear brake, front clutch, and rear clutch applications. It also outlines the gear reduction involvement for each gear selection.

Hydraulic Control Unit (HCU) Service

Explains the disassembly, inspection, and reassembly of the Electrohydraulic Control Unit (HCU), including the solenoids, check balls, and strainers.

Torque Converter Information

Notes that the torque converter is a sealed unit and requires replacement if scored or if metallic particles are found in the transmission fluid.

This manual documents torque specifications for critical transmission components to ensure proper service interval reliability.

FAQ

Which specific technical categories or specification tables are provided for refrigerant oil capacities across the various compressor and component types covered in the manual? keyboard_arrow_down

Manual includes numerous component refrigerant oil capacity tables that categorize data by manufacturer, such as Calsonic, Keihin, Nippondenso, and Sanden. These tables list specific ounce values for major air conditioning components like compressors, condensers, evaporators, and receiver-driers to assist in referencing system requirements.

Are there sections dedicated to the servicing precautions and general system operation requirements within this document? keyboard_arrow_down

Yes, the manual contains sections on servicing precautions, including guidance for discharging systems using approved equipment and general procedures for connecting or disconnecting lines and fittings.

Is this document identifiable by specific publication references or general service year markers? keyboard_arrow_down

Document is titled as the 2000-01 General Servicing guide and focuses on compressor refrigerant oil checking procedures. The manual serves as a reference for specified component capacities and servicing precautions. It organizes technical content by various vehicle manufacturers and compressor models to provide a structured overview of system requirements.

What can you tell me about the accessibility and format of this PDF document? keyboard_arrow_down

Manual is provided as a downloadable PDF file that offers instant access after payment for use on your compatible devices.

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