2009 Arctic Cat Prowler Repair Manual: XT 650, XTX 700 & XTZ 1000

Arctic Cat Prowler XT, XTX, XTZ service manual covering 650, 700, and 1000 models from 2009. Includes detailed diagnostic procedures and part replacement guidance for critical systems like engine, transmission, and suspension. Abe008

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Document Details

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Document Number / Seller:
27496 / Amy Young
File Size:
100.99 MB
File Type:
PDF
Language:
English
Pages:
344
Printable:
Yes
Category:
UTV
Last updated / verified
Apr 15, 2025

Models Covered & Key Technical Specifications

2009 Arctic Cat Prowler Repair Manual: XT 650, XTX 700 & XTZ 1000 Service Manual Service documentation for Arctic Cat Prowler models. | Series Repository

  • Designated Thermal Limits: 25.4 cm (10 in.) establishes the maximum suspension travel Range.
  • Primary Cold Start Limits: For optimal operation, 10 psi defines the required tire inflation pressure Baseline.
  • Advanced Angular Speed: 165 ft-lb -- signifies the maximum drive face torque Threshold.
  • Defined Optical Resolution: The crankshaft connects 200 ft-lb for proper installation Logic.
  • Key Storage Capacity: The input shaft requires 23 ft-lb torque for its cover installation Sequences.
  • Essential Temperature Range: For safe operation, 45 ft-lb is required for the hub assembly Torque.

Professional Workshop Service Manual & Technical Specifications

2009 Arctic Cat Prowler Repair Manual: XT 650, XTX 700 & XTZ 1000 Service Manual

Technical-Benchmarks: 2009 Arctic Cat UTV // Conceptual-Layout: Service Manual / Engine Logic // Year-Coverage: 2009

Service sections detail maintenance and repair procedures for the Arctic Cat Prowler XT 650, XTX 700, and XTZ 1000 models. Rigorously establishing the correct fitment and assembly sequences, this manual provides essential technical data and operational insights.

Engine and Transmission Maintenance

Repair information is provided for engine and transmission service procedures, ensuring optimal performance and longevity. The document includes coverage of engine overhaul, cylinder head service, and component disassembly.

Fuel, Lubrication, and Cooling System Service

This manual details procedures for maintaining the fuel, lubrication, and cooling systems. Brake system specifications are included for both front and rear brake systems, ensuring safe and effective braking.

Drive Axle and Differential Maintenance

Procedures for servicing drive axles, front and rear differentials, and related components are clearly outlined. Safety procedures are documented for all suspension system adjustments and repairs.

Suspension System Service

Detailed steps are provided for the inspection, removal, and installation of suspension components, including A-arms, shock absorbers, and steering knuckles. Fluid capacities are listed for all applicable systems.

Steering and Frame Service

This section covers the inspection and adjustment of steering components, including tie rods, ball joints, and the steering assembly. Essential troubleshooting steps are also provided for common steering system issues.

Controls and Indicator Systems

Information regarding the operation and maintenance of the vehicle's controls and indicator lights is included. This section details procedures for servicing the master cylinder, accelerator pedal, and shift lever.

Torque specifications for critical engine components are documented to ensure proper clamp load consistency.

FAQ

Reference the **specified** tool requirements for performing maintenance? keyboard_arrow_down

Special tools like the Compression Tester Kit (0444-213), Oil Filter Wrench (0644-389), Timing Light (0644-296), and Valve Clearance Adjuster (0444-078) are required for specific procedures outlined within this manual.

What are the **essential** electrical values for component testing? keyboard_arrow_down

For testing ignition coil primary resistance, it should be less than 1 ohm (terminal to ground) for the 650cc model, and 12k-19k ohms (high tension) for the 550/700cc models.

Specify the **correct** calibration settings for the throttle position sensor (TPS)? keyboard_arrow_down

For the TPS, ensure the ignition switch is OFF, then select DC Voltage. Connect the black tester lead to terminal A and red to terminal B; the meter should read 4.5-5.5 DC volts. Connect black to terminal C; the meter should read 5.0 DC volts. Any deviation requires checking connections or replacing the TPS.

What is the **documented** clearance measurements for the intake valve? keyboard_arrow_down

0.1016 mm (0.004 in.) is the documented intake valve clearance for the engine when cold, as specified on page 2-4 of the manual.

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Reviews (4)

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The troubleshooting section helped me fix an issue quickly. Great resource!
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Rated 5 out of 5 stars
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Rated 5 out of 5 stars
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The manual covers everything I needed for my UTV maintenance. Highly recommend!