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2004 Arctic Cat (all models) snowmobile service manual

Models covered in this manual:

  • 2004 Arctic Cat Bearcat 570 - Engine: 565 cc / 34.5 ci, 2-stroke, 2 cylinders, Horizontal In-line, Reed Valve, carburetor
  • 2004 Arctic Cat Firecat 500 - Engine: 499 cc / 30.4 ci
  • 2004 Arctic Cat Firecat 500 Sno Pro - Engine: dito
  • 2004 Arctic Cat Firecat 600 - Engine: 599 cc / 36.6 ci, 118 bhp / 88.1 KW, 2-stroke, liquid cooled, 73.8 / 2.91 x 70 / 2.76, Reed Valve, Horizontal In-line
  • 2004 Arctic Cat Firecat 600 Sno Pro - Engine: dito
  • 2004 Arctic Cat Firecat 600 EFI (EB) - Engine: dito
  • 2004 Arctic Cat Firecat 600 EFI EXT - Engine: dito
  • 2004 Arctic Cat Firecat 600 EFI - Engine: dito
  • 2004 Arctic Cat Firecat 600 EFI Sno Pro - Engine: dito
  • 2004 Arctic Cat Firecat 700 - Engine: 698 cc / 42.6 ci, dito
  • 2004 Arctic Cat Firecat 700 Sno Pro - Engine: dito
  • 2004 Arctic Cat Firecat 700 EFI EXT - Engine: dito
  • 2004 Arctic Cat Firecat 700 EFI - Engine: dito
  • 2004 Arctic Cat Firecat 700 EFI Sno Pro - Engine: dito
  • 2004 Arctic Cat King Cat 900 - Engine: 862 cc / 52.6 ci, 2-Stroke, 2 cylinders, Reed Valve, Carburetor
  • 2004 Arctic Cat Mountain Cat 570 - Engine: 565 cc / 34.5 ci, 2 cylinders, 2-stroke, Reed Valve
  • 2004 Arctic Cat Mountain Cat 600 EFI - Engine: 599 cc / 36.6 ci, fuel Injected, dito
  • 2004 Arctic Cat Mountain Cat 800 EFI - Engine: 785 cc / 47.9 ci, 140 BHP / 104.5 KW, 2-Stroke, liquid cooled, Gas / Oil Injected, Horizontal In-line
  • 2004 Arctic Cat Mountain Cat 900 - Engine: 862 cc / 52.6 ci, dito
  • 2004 Arctic Cat Pantera 550 - Engine: 550 cc / 33.6 ci, dito
  • 2004 Arctic Cat Pantera 600 EFI - Engine: 599 cc / 36.6 ci
  • 2004 Arctic Cat Pantera 800 EFI - Engine: 785 cc / 47.9 ci, 140 BHP / 104.5 hp, 2-stroke, 2 cylinders, liquid cooled, Horizontal In-line, Reed Valve, Gas / Oil Injected
  • 2004 Arctic Cat Panther 370 - Engine: 367 cc / 22.4 ci, 2-stroke, 37 bhp / 27.6 kw, dito
  • 2004 Arctic Cat Panther 570 - Engine: 565 cc / 34.5 ci, 2-stroke, 70 BHP / 52.2 KW, 2 cylinders, 73.8 / 2.91 x 66 / 2.6, Horizontal In-line
  • 2004 Arctic Cat Sabercat 500 - Engine: 499 cc / 30.4 ci, 80 BHP / 59.7 KW, liquid cooled, 71 / 2.8 x 63 / 2.48, Mikuni
  • 2004 Arctic Cat Sabercat 500 LX - Engine: dito
  • 2004 Arctic Cat Sabercat 600 - Engine: 599 cc / 36.6 ci, 2-stroke, 118 BHP / 88.1 KW, liquid cooled, 73.8 / 2.91 x 70 / 2.76, Mikuni, fuel Injected
  • 2004 Arctic Cat Sabercat 600 LX - Engine: dito
  • 2004 Arctic Cat Sabercat 600 EFI EXT - Engine: dito
  • 2004 Arctic Cat Sabercat 600 EFI - Engine: dito
  • 2004 Arctic Cat Sabercat 600 EFI LX - Engine: dito
  • 2004 Arctic Cat Sabercat 700 EFI EXT - Engine: 698 cc / 42.6 ci, 140 BHP / 104.5 KW, 79.7 / 3.14 x 70 / 2.76, liquid cooled, 2 stroke, Reed Valve, fuel injected
  • 2004 Arctic Cat Sabercat 700 EFI - Engine: dito
  • 2004 Arctic Cat Sabercat 700 EFI LX - Engine: dito
  • 2004 Arctic Cat Z 370 - Engine: 367 cc / 22.4 ci, dito
  • 2004 Arctic Cat Z 370 LX - Engine: dito
  • 2004 Arctic Cat Z 440 LX - Engine: 431 cc / 26.3 ci, 2-Stroke, 2 cylinders, 50 bhp / 37.3 kw, 65 / 2.56 x 65 / 2.56, Horizontal In-line
  • 2004 Arctic Cat Z 570 - Engine: 565 cc / 34.5 ci, 2-stroke, dito
  • 2004 Arctic Cat Z 570 LX - Engine: dito
  • 2004 Arctic Cat ZR 900 - Engine: 862 cc / 52.6 ci, dito
  • 2004 Arctic Cat ZR 900 Sno Pro - Engine: dito

File specifications

File size: 91.39 MB
File type: PDF
Language: English
Pages: 644

Printable: Yes
Estimated download time: 1.87 Minutes
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Product Information

Table of Contents

General Information (Vol. I)

  • Snowmobile Identification
  • Recommended Gasoline and Oil
  • Break-In Procedure
  • Gasoline/Oil Ratio
  • Oil Injection System
  • Engine Serial Number Location
  • Component Serial Numbers
  • Control Locations/Functions
  • Fuel Mixture
  • Lubrication Points
  • Torque Specifications
  • Special Tools

Engine (Vol. I)

  • Engine Removal and Installation
  • Engine Disassembly
  • Engine Inspection
  • Engine Assembly
  • Engine Troubleshooting

Engine-Related Items (Vol. I)

  • Carburetor
  • Fuel Pump
  • Cooling System
  • Exhaust System

Fuel Systems (Vol. I)

  • Fuel System Components
  • Fuel Tank
  • Fuel Lines and Filters
  • Fuel System Troubleshooting

Engine Electrical Systems (Vol. I)

  • Ignition System
  • Charging System
  • Battery
  • Electrical Components Inspection
  • Electrical System Troubleshooting

Chassis Electrical Systems (Vol. II)

  • Wiring Diagrams
  • Lighting System
  • Switches and Relays
  • Electrical System Troubleshooting

Steering and Body (Vol. II)

  • Steering Components
  • Handlebar
  • Body Panels
  • Windshield
  • Seat
  • Skis and Ski Alignment

Drive Train and Brake Systems (Vol. II)

  • Drive Clutch
  • Driven Clutch
  • Drive Belt
  • Chaincase and Gears
  • Track Drive Sprockets
  • Brake System Components
  • Brake System Troubleshooting

Track/Rear Suspension (Vol. II)

  • Track Inspection and Replacement
  • Rear Suspension Components
  • Rear Suspension Adjustment
  • Rear Suspension Troubleshooting

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