2004 Arctic Cat Snowmobile Service Manual

This comprehensive manual covers all 2004 Arctic Cat snowmobile models including Firecat, Sabercat, Pantera, Z, Panther, Bearcat, and Mountain Cat. It provides detailed service and repair information.

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Document Details

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Document Number / Seller:
29796 / Steven Harris
File Size:
118.91 MB
File Type:
PDF
Language:
English
Pages:
644
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Dec 31, 2025

Models Covered & Key Technical Specifications

2004 Arctic Cat Snowmobile Service Manual

This comprehensive manual covers all 2004 Arctic Cat snowmobile models including Firecat, Sabercat, Pantera, Z, Panther, Bearcat, and Mountain Cat. It provides detailed service and repair information.

  • Brand & Model: Arctic Cat Firecat, Sabercat, Pantera, Z, Panther & Bearcat Series Snowmobile
  • Part Number: Manual data is not available for this manual.
  • Year Range: 2004
  • Format: Service Manual
  • Volume: Volumes 1 & 2
  • Language: English

Professional Workshop Service Manual & Technical Specifications

2004 Arctic Cat Snowmobile Service Manual

Model: Arctic Cat Firecat, Sabercat, Pantera, Z, Panther & Bearcat Series Snowmobile / 2004 Category: Snowmobile System: Service Manual Logic

Technical chapters are organized around servicing the fuel systems; however, some components may vary from model to model. The technician should use discretion and sound judgment when removing/disassembling and assembling/installing components.

Technical Specifications Table Assessment-Element Diagnostic-Logic Framework
Ignition Type CDI Electronic
Fuel Delivery EFI High Performance
Cooling System Liquid Cooled Efficient Operation
Engine Type 2-Stroke Optimized Power
Transmission CVT Belt Drive
Suspension Independent Front/Torsion Rear Trail Comfort

Troubleshooting sections are provided for common issues encountered with the fuel system, engine, and electrical components. This manual includes detailed procedures for maintenance, inspection, and repair to ensure optimal performance and longevity of your Arctic Cat snowmobile.

FAQ

What **tools** are needed for the indicated carburetor adjustment procedures? keyboard_arrow_down

The following tools are recommended for carburetor adjustments: Main Jet Wrench (p/n 0644-065), a 17mm socket, swivel adapter, and a small drill bit for checking throttle valve clearance.

Identify the **critical** pressure specifications for the EFI system. keyboard_arrow_down

For the 600 cc STD EFI models, the fuel pressure should be between 35.7-40.1 psi. For the 600 cc "Laydown"/700/800/900 cc models, the fuel pressure should be between 42.8-47.3 psi.

What **procedures** are required for adjusting the engine idle speed? keyboard_arrow_down

Engine idle adjustment requires the engine to be warmed up, then adjust the idle speed screw and pilot air screw until the engine idles smoothly at the desired RPM (1500 RPM is recommended for most models).

Determine the **specified** service interval parameters for the APV system. keyboard_arrow_down

The APV system requires periodic cleaning and cable adjustment, with cable inspection recommended every 1000-2000 miles.

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Reviews (4)

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This service manual is a game-changer for anyone looking to maintain their snowmobile. I received the download link almost instantly!
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I was impressed with the detailed instructions and quick download process. Support responded promptly to my emails.
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This manual covers everything you need to know about servicing my Arctic Cat snowmobile. The illustrations are incredibly helpful!
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The manual is very thorough, making troubleshooting easy. The customer service was very professional when I needed assistance.