2004 Arctic Cat Firecat, Sabercat, Pantera, Z, Panther & Bearcat Series Snowmobile Service Manual 2004
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Sample pages from the 2004 Arctic Cat Firecat, Sabercat, Pantera, Z, Panther & Bearcat Series Snowmobile Service Manual 2004 manual
Purchase Information
2004 Arctic Cat Firecat, Sabercat & Pantera Service Manual Vol 1 & 2 - Technical Specifications
- Document Number / Seller:
- 29796 / Steven Harris
- File Size:
- 118.91 MB
- File Type:
- Language:
- English
- Pages:
- 644
- Printable:
- Yes
- Estimated Download Time:
- 2.44 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Snowmobile
- Brand:
- Arctic Cat
- Reviewed and Approved:
- Dec 31, 2025
Arctic Cat Models and Parts Covered in this Snowmobile Manual
- Arctic Cat Bearcat 570 (2004)
- Arctic Cat Firecat 500 (2004)
- Arctic Cat Firecat 500 Sno Pro (2004)
- Arctic Cat Firecat 600 (2004)
- Arctic Cat Firecat 600 Sno Pro (2004)
- Arctic Cat Firecat 600 EFI (2004)
- Arctic Cat Firecat 600 EFI EXT (2004)
- Arctic Cat Firecat 600 EFI Sno Pro (2004)
- Arctic Cat Firecat 700 (2004)
- Arctic Cat Firecat 700 Sno Pro (2004)
- Arctic Cat Firecat 700 EFI (2004)
- Arctic Cat Firecat 700 EFI EXT (2004)
- Arctic Cat Firecat 700 EFI Sno Pro (2004)
- Arctic Cat King Cat 900 (2004)
- Arctic Cat Mountain Cat 570 (2004)
- Arctic Cat Mountain Cat 600 EFI (2004)
- Arctic Cat Mountain Cat 800 EFI (2004)
- Arctic Cat Mountain Cat 900 (2004)
- Arctic Cat Mountain Cat 900 EFI (2004)
- Arctic Cat Pantera 550 (2004)
- Arctic Cat Pantera 600 EFI (2004)
- Arctic Cat Pantera 800 EFI (2004)
- Arctic Cat Panther 370 (2004)
- Arctic Cat Panther 570 (2004)
- Arctic Cat Sabercat 500 (2004)
- Arctic Cat Sabercat 500 LX (2004)
- Arctic Cat Sabercat 600 (2004)
- Arctic Cat Sabercat 600 LX (2004)
- Arctic Cat Sabercat 600 EFI (2004)
- Arctic Cat Sabercat 600 EFI EXT (2004)
- Arctic Cat Sabercat 600 EFI LX (2004)
- Arctic Cat Sabercat 700 EFI (2004)
- Arctic Cat Sabercat 700 EFI EXT (2004)
- Arctic Cat Sabercat 700 EFI LX (2004)
- Arctic Cat Z 370 (2004)
- Arctic Cat Z 370 LX (2004)
- Arctic Cat Z 440 LX (2004)
- Arctic Cat Z 570 (2004)
- Arctic Cat Z 570 LX (2004)
- Arctic Cat 370 cc (2004)
- Arctic Cat 440 cc (2004)
- Arctic Cat 500 cc (2004)
- Arctic Cat 550 cc (2004)
- Arctic Cat 570 cc (2004)
- Arctic Cat 600 cc (2004)
- Arctic Cat 700 cc (2004)
- Arctic Cat 800 cc (2004)
- Arctic Cat 900 cc (2004)
Complete Manual Information
Arctic Cat Snowmobile Service Manual - 2004 Volume 1 & 2
Technical service operations for the 2004 model year require precise adherence to factory-specified tolerances and electrical values to ensure peak performance and mechanical longevity. This manual details the critical 5000-ohm high-voltage resistor requirements for spark plug caps, a specification vital for reducing RFI emissions and preventing ignition system interference during high-speed operation. Factory-grade diagnostic procedures and chassis electrical schematics provide the necessary framework for maintaining uptime in extreme winter environments.
Model Applicability & Chassis Configurations
AWS VI Chassis Models (Standard & EFI Variants)
- Arctic Cat Z 370, Z 370 LX, Z 440 LX, Z 570, Z 570 LX (2004)
- Arctic Cat Panther 370, Panther 570 (2004)
- Arctic Cat Pantera 550, Pantera 600 EFI, Pantera 800 EFI (2004)
- Arctic Cat Bearcat 570 (2004)
Modified Chassis & High-Performance Platforms
- Arctic Cat Firecat 500, 600, 700 (Standard, EFI, EXT, & Sno Pro) (2004)
- Arctic Cat Sabercat 500, 600, 700 (Standard, EFI, EXT, & LX) (2004)
- Arctic Cat Mountain Cat 570, 600 EFI, 800 EFI, 900, 900 EFI (2004)
- Arctic Cat King Cat 900 (2004)
Operational Advantages & Service Integrity
- Technical accuracy is maintained through factory-validated troubleshooting trees for both mechanical and hydraulic brakelight systems.
- Component lifecycle is extended by utilizing specific testing parameters for handlebar and thumb warmer elements across AWS VI and Standard configurations.
- Safety protocols prioritize correct track tensioning and drive sprocket alignment to prevent ratcheting and tunnel damage.
Document Specifications
- Document Type: Factory Service Manual (Volume 1 & 2)
- Total Page Count: 643
- Publication Year: 2004
- Content Scope: General Information through Track/Rear Suspension
System Architecture & Factory Benchmarks
Ignition system integrity relies on specific grounding protocols where the normally open ignition unit white wire must remain open for engine operation and grounded for termination. Detailed stator and exciter coil resistance values provide the baseline for electrical system calibration. Nitrogen gas pressure testing for shock absorbers requires submersion verification to identify microscopic leaks, ensuring suspension dampening remains within factory-specified ranges.
Diagnostic Schematics & Navigation
Wiring diagram indexes facilitate rapid identification of main and hood harness junctions, including pin-specific data for the 0686-551 harness used in Pantera 550 configurations. Visual guides for bladder housing assembly and inflation needle insertion prevent reservoir damage during high-pressure maintenance tasks.
Table of Contents
- Section 1: General Information
- Section 2: Engine
- Section 3: Engine-Related Items
- Section 4:
Download Instructions for Arctic Cat Snowmobile Manual
Frequently Asked Questions - Arctic Cat Snowmobile Manual
What does this Arctic Cat manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 2004 Arctic Cat Firecat, Sabercat, Pantera, Z, Panther & Bearcat Series Snowmobile Service Manual 2004. It includes information for the following models: - Arctic Cat Bearcat 570 (2004) - Arctic Cat Firecat 500 (2004) - Arctic Cat Firecat 500 Sno Pro (2004) - Arctic Cat Firecat 600 (2004) - Arctic Cat Firecat 600 Sno Pro (2004) - Arctic Cat Firecat 600 EFI (2004) - Arctic Cat Firecat 600 EFI EXT (2004) - Arctic Cat Firecat 600 EFI Sno Pro (2004) - Arctic Cat Firecat 700 (2004) - Arctic Cat Firecat 700 Sno Pro (2004) - Arctic Cat Firecat 700 EFI (2004) - Arctic Cat Firecat 700 EFI EXT (2004) - Arctic Cat Firecat 700 EFI Sno Pro (2004) - Arctic Cat King Cat 900 (2004) - Arctic Cat Mountain Cat 570 (2004) - Arctic Cat Mountain Cat 600 EFI (2004) - Arctic Cat Mountain Cat 800 EFI (2004) - Arctic Cat Mountain Cat 900 (2004) - Arctic Cat Mountain Cat 900 EFI (2004) - Arctic Cat Pantera 550 (2004) - Arctic Cat Pantera 600 EFI (2004) - Arctic Cat Pantera 800 EFI (2004) - Arctic Cat Panther 370 (2004) - Arctic Cat Panther 570 (2004) - Arctic Cat Sabercat 500 (2004) - Arctic Cat Sabercat 500 LX (2004) - Arctic Cat Sabercat 600 (2004) - Arctic Cat Sabercat 600 LX (2004) - Arctic Cat Sabercat 600 EFI (2004) - Arctic Cat Sabercat 600 EFI EXT (2004) - Arctic Cat Sabercat 600 EFI LX (2004) - Arctic Cat Sabercat 700 EFI (2004) - Arctic Cat Sabercat 700 EFI EXT (2004) - Arctic Cat Sabercat 700 EFI LX (2004) - Arctic Cat Z 370 (2004) - Arctic Cat Z 370 LX (2004) - Arctic Cat Z 440 LX (2004) - Arctic Cat Z 570 (2004) - Arctic Cat Z 570 LX (2004) - Arctic Cat 370 cc (2004) - Arctic Cat 440 cc (2004) - Arctic Cat 500 cc (2004) - Arctic Cat 550 cc (2004) - Arctic Cat 570 cc (2004) - Arctic Cat 600 cc (2004) - Arctic Cat 700 cc (2004) - Arctic Cat 800 cc (2004) - Arctic Cat 900 cc (2004).
Is this manual suitable for beginners?
Yes, this Arctic Cat manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Snowmobile maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (118.91 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Arctic Cat Snowmobile manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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