2005 Arctic Cat 2-STROKE Service Manual | All Models 370 –900cc

Arctic Cat service manual providing comprehensive maintenance and repair information for 2005 2-stroke sleds, covering 370cc to 900cc engine models, including King Cat and M-Series sleds. Includes detailed diagrams and specifications.

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Arctic Cat 2005 Arctic Cat 2-STROKE Service Manual | All Models 370
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Document Details

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Document Number / Seller:
25693 / Harold Martinez
File Size:
196.65 MB
File Type:
PDF
Language:
English
Pages:
773
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Jul 5, 2025

Models Covered & Key Technical Specifications

2005 Arctic Cat -STROKE Service Manual | All Models 370–900cc

This comprehensive technical guide covers all 2005 Arctic Cat 2-stroke sleds.

  • General Information: Details snowmobile identification, recommended fluids, and break-in procedures.
  • Engine Specifications: Outlines key engine data including bore, stroke, and compression ratios for various cc models.
  • Torque Conversions: Provides essential torque specifications for general bolts and specific engine components.
  • Carburetor Specifications: Lists main jets, needle jets, and pilot jets for VM-style and TM-style carburetors.
  • Troubleshooting: Offers solutions for common engine issues like no start, overheating, and backfiring.
  • Maintenance: Covers inspection of coolant hoses, thermostats, and the APV system.

Professional Workshop Service Manual & Technical Specifications

Arctic Cat 2005 2-STROKE Service Manual: For All Models 370cc up to 900cc Engine Models, including King Cat and M-Series Sleds Data-Compendium

Model Coverage: 2005 Arctic Cat 2-stroke sleds across a wide range of engine sizes (370cc to 900cc), encompassing various models like King Cat and M-Series. Engineering Base: Comprehensive technical documentation covering all aspects of these snowmobiles. Systems: Detailed sections on fuel systems (carbureted and EFI), engine-related items, and troubleshooting.

Table of Contents Summary:

  • Fuel System (Carbureted)
  • Engine Specifications
  • Troubleshooting Engine
  • Cooling System Schematics
  • Mikuni Tuning Components
  • Recoil Starter

This manual provides extensive information for the servicing of Arctic Cat 2-stroke snowmobiles. It includes detailed procedures for removing, disassembling, cleaning, inspecting, assembling, and installing various engine and fuel system components. Specific sections cover troubleshooting common problems like engine overheating, backfiring, and fuel system issues. The manual details carburetor specifications and tuning components for VM-style and TM-style carburetors, as well as procedures for adjusting choke and throttle cables. Additionally, it offers guidance on inspecting and repairing the water pump and servicing the Axial Fan/Belt system. The APV system and ECT system are also explained with their respective troubleshooting and maintenance procedures. Comprehensive diagrams and tables provide essential part numbers, specifications, and procedures for accurate repair and maintenance.

Torque Context: This manual documents torque specifications for various components to ensure proper seal compression uniformity.

FAQ

Specify the **applicable** lubrication requirements for the APV system cables. keyboard_arrow_down

Arctic Cat recommends using Arctic Cat Synthetic APV 2-Cycle Oil for the APV system; cables should be checked every 1000-2000 miles and adjusted as necessary.

What is the **exact** break-in procedure for a new or rebuilt Arctic Cat 2-stroke engine? keyboard_arrow_down

For new or rebuilt engines, the first tankful of fuel should be premixed at a 100:1 ratio in all oil-injection models to ensure proper lubrication during the initial break-in period.

Calculate the **specific** ignition timing parameters for EFI models when checking APV system components. keyboard_arrow_down

On EFI models, the APV system servo will cycle once at 7100 RPM; if it cycles three times, cable length adjustment or valve inspection is required.

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Reviews (3)

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Great resource for both new and experienced snowmobile owners. The detailed maintenance procedures are incredibly helpful. Downloading the manual was a breeze, and the support team was very professional.
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Highly recommend this service manual! It covers everything you need to know about Arctic Cat snowmobiles. Customer support was top-notch; they responded to my queries quickly and provided helpful assistance.
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This manual is a lifesaver! The troubleshooting section saved me a lot of time and effort. The download process was seamless, and I received the link to my email almost instantly!