2005 Arctic Cat 2-STROKE Service Manual | All Models 370 –900cc
Arctic Cat service manual providing comprehensive maintenance and repair information for 2005 2-stroke sleds, covering 370cc to 900cc engine models, including King Cat and M-Series sleds. Includes detailed diagrams and specifications.
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Sample pages from the 2005 Arctic Cat 2-STROKE Service Manual | All Models 370 –900cc manual
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Arctic Cat Models Covered & Key Technical Specifications
Models: 2005 Arctic Cat 370, 2005 Arctic Cat 440, 2005 Arctic Cat 500, 2005 Arctic Cat 550, 2005 Arctic Cat 570, 2005 Arctic Cat 600, 2005 Arctic Cat 700, 2005 Arctic Cat 900
Sub-models / Variants: STD, Laydown, w/APV, w/o APV, EFI, Carb
Build Years: 2005
Technical Data:
- Engine cooling system: Fan Cooled, Liquid Cooled
- Ignition type: CDI/NOI
- Spark plug gap: 0.7–0.8 mm (0.028–0.031 in.)
- Crankshaft runout limit: 0.05 mm (0.002 in.)
- Cylinder trueness limit: 0.1 mm (0.004 in.)
Arctic Cat Manual Features & Content Preview
2005 Arctic Cat 370–900cc 2-Stroke Service Documentation
- Covers 2005 Arctic Cat 370, 440, 500, 550, 570, 600, 700, and 900cc 2-stroke snowmobiles, including Laydown, STD, EFI, and Carbureted variants
- Original OEM publication, Vol. I and II covering engine, chassis, and drivetrain components
- Includes over 70 technical assembly schematics, 15+ torque specification tables, and detailed crankshaft runout charts
- Delivered as a direct download the moment payment clears
- Indexed PDF search covers every chapter and appendix
- Detailed cross-reference charts provided for drill bit sizes, fraction-to-decimal conversions, and torque conversions for general fasteners
- This complete 773-page service reference provides the factory-authorized procedures for engine disassembly, top-side service, and track/suspension adjustment
Engine Service and Component Walkthrough
The 2005 Arctic Cat 2-stroke service manual is divided into two distinct volumes covering all primary snowmobile systems. Volume I focuses on general information, including snowmobile identification, break-in procedures for new or rebuilt engines, and fuel-designation requirements for EFI models. This section transitions into comprehensive engine service, covering the removal and disassembly of carbureted and EFI engines, top-side component service for 500/600/700cc Laydown models, and critical measuring procedures for components like piston rings and cylinder walls. Volume II provides further coverage of chassis electrical systems, steering and body panels, drive train and brake systems, and track/rear suspension maintenance.
Specification and Technical Data Highlights
Technical data provided includes specific bore and stroke measurements, compression ratios, and ignition timing degrees for every engine model listed. The document documents critical clearance ranges for piston skirts, piston rings, and connecting rod small end bores. Torque settings are provided for engine assembly in ft-lbs and kg-m, supplemented by detailed assembly schematics for engine components. Intake manifold and adapter plate trueness is managed by specific surface plate procedures. Engine identification numbers are located on the tunnel and crankcase. Reference only — always consult a certified technician before performing service on this equipment.
An official 773-page Arctic Cat OEM workshop manual covering the 2005 2-stroke lineup, documenting engine, chassis, electrical, and suspension specifications for the 370–900cc build.
Document Reference: Original OEM publication, 2005 Arctic Cat 2-STROKE Service Manual
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