2005 Arctic Cat ATV Service Manual | 250, 300, 400, 500, 650 H1/V-Twin

Arctic Cat 2005 ATV technical guide for models 250, 300, 400, 500, 650 H1, and 650 V-Twin. Features factory service and repair procedures.

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Document Details

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Document Number / Seller:
27387 / Deborah Lee
File Size:
189.62 MB
File Type:
PDF
Language:
English
Pages:
670
Printable:
Yes
Estimated Download Time:
3.88 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
ATV
Brand:
Arctic Cat
Reviewed and Approved:
Aug 9, 2025
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Models Covered & Key Technical Specifications

Arctic Cat ATV (2005) (Service Manual)

Arctic Cat ATV 2005 Factory Service & Repair Procedures | Documentation

  • General Information Specs: 17.98 L gas tank capacity is standard for most models.
  • Carburetor Specs: Keihin CVK32 carburetor type is common across many units.
  • Electrical Specs: Magneto output typically reaches 220W @ 5000 RPM.
  • Chassis Specs: Ground clearance is consistently 20.3 cm (8.0 in.) across models.
  • Tire Specs: Front tires are generally AT23 or AT24 x 8-12.
  • Engine Oil Specs: Recommended engine oil is SAE 10W-40 for optimal performance.

Professional Workshop Service Manual & Technical Specifications

Arctic Cat ATV 2005 Service Manual: Arctic Cat ATV 2005 - 250, 300, 400 (Manual/Automatic, incl. TBX), 500 (Manual/Automatic, incl. TBX/TRV), 650 H1, 650 V-Twin - Factory Service & Repair Procedures Chassis-Documentation

Product-Line: ATV // Serial-Range: 2005 // Model-Specs: 250, 300, 400, 500, 650 H1, 650 V-Twin

Arctic Cat ATV 2005 Service Manual: Comprehensive Repair Documentation

Service-Nexus Parameters Validation-Data
General Specifications Gas Tank Capacity (rated) 17.98 L (4.75 U.S. gal.)
Carburetor Type Keihin CVK32 / CVK34 Standard for multiple models
Ignition Timing 10° BTDC @ 1500 RPM Engine specific
Ground Clearance 20.3 cm (8 in.) Consistent across models
Engine Oil Capacity 3.5 L (3.7 U.S. qt) Typical for most models
Tire Size (Front) AT23/AT24 x 8-12 Varies slightly by model

Repair procedures are structured around the following sections:

  • General Information (Vol. I)
  • Periodic Maintenance/Tune-Up (Vol. I)
  • Engine/Transmission (Vol. I)
  • Fuel/Lubrication/Cooling (Vol. II)
  • Electrical System (Vol. II)
  • Drive System (Vol. II)
  • Suspension (Vol. II)
  • Troubleshooting (Vol. II)

This manual details various aspects of ATV maintenance and repair. It covers critical systems such as engine, transmission, fuel, electrical, and suspension. Specific procedures for disassembly, inspection, and reassembly are provided, ensuring proper servicing. The document also includes troubleshooting guidance to address common issues. Factory specifications are documented for components to ensure correct assembly and operation.

This document documents torque specifications for critical fasteners to ensure proper structural integrity and prevent misalignment.

FAQ

Specify the **lubrication** requirements for the driveshaft and bushings? keyboard_arrow_down

Lubrication is critical for the driveshaft and bushings; ensure the oil hole in the bushing aligns with the appropriate oil supply hole in the driveshaft during assembly.

What is the **exact** tire inflation pressure for these ATV models? keyboard_arrow_down

0.35 kg/cm² (5.0 psi) is the standard tire inflation pressure for both front and rear tires across the specified models.

Calculate the **specific** valve clearance for the 650 V-Twin model? keyboard_arrow_down

For the 650 V-Twin, the intake valve clearance is 0.10-0.15 mm (0.0039-0.0059 in.) and the exhaust valve clearance is 0.20-0.25 mm (0.0079-0.0098 in.).

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Reviews (2)

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The download process was smooth, and I received the link in my email almost instantly. The manual covers everything I need for routine maintenance and repairs. Highly recommend for both new and experienced owners!
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New
This manual is a must-have for anyone who owns a 2005 Arctic Cat ATV. The troubleshooting guides are incredibly detailed and easy to follow. I had a small issue with my engine, and the manual helped me resolve it quickly!