2003 Arctic Cat Snowmobile Service Manual
Shop manual for 2003 Arctic Cat snowmobiles covering Firecat, Z, ZR, ZL, Pantera models, detailing engine, fuel systems, and more. Ref: P-AC03SM
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Sample pages from the 2003 Arctic Cat Snowmobile Service Manual manual
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Models Covered & Key Technical Specifications
2003 Arctic Cat Snowmobile Service Manual Firecat, Z, ZR, ZL, Pantera (120cc to 900cc Models) | Manufacturer Vault
- Reference Specifications: Engine model numbers include AA12A2, AA37A5, and AS44A6, covering a displacement range up to 862 cc.
- Integral Engine Data: Bore measurements range from 60 mm to 85 mm, with strokes varying from 42 mm to 76 mm across different models.
- General System Coverage: Compression ratios are between 6.29:1 and 8.2:1, with cooling systems being either fan or liquid-cooled as specified.
- Certified Fuel Requirements: All models require a minimum of 87 octane gasoline, with fuel mixtures specified as Oil Injection or N/A.
- Factory Ignition Details: Ignition timing specifications vary, with models utilizing CDI/NOI or 12V/CDI/NOI systems for precise engine control.
- Established Diagnostic Parameters: Spark plug gaps are consistently set at 0.7-0.8 mm (0.028-0.031 in.) across the model range for optimal performance.
Professional Workshop Service Manual & Technical Specifications
Unified Instructional Safety Manual: Arctic Cat Snowmobile Service Manual (Firecat, Mountain Cat, Pantera, Panther, Z, ZL, ZR, 120cc to 900cc Models) 2003 Factory-Standards
Performance-Values: Snowmobile | Conceptual-Layout: Sled / Chassis Logic | Engine-Type: 2-Stroke / 4-Stroke
| Specification | Value | Calibration-Data |
|---|---|---|
| Engine Model | AA12A2 | 745 Pages |
| Displacement | 119 cc | 146.787 MB |
| Bore | 60 mm | 2.362 in. |
| Stroke | 42 mm | 1.7 in. |
| Compression Ratio | 8.2:1 | Consistent |
Featuring a modular arrangement of sections covering general information, engine overhauls, fuel systems, and more. This manual provides comprehensive documentation for the 2003 Arctic Cat Snowmobile lineup.
This document meticulously outlines procedures for engine-related items, including axial fan/belt servicing, water pump repair, and pressure testing. It details the Arctic Power Valve (APV) System and Exhaust Controlled Timing (ECT) System, crucial for optimizing performance across various operating conditions.
The manual also delves into fuel systems, offering guidance on pre-maintenance checks, carburetor adjustments, and troubleshooting for common issues like engine stalling or loss of power.
Finally, it addresses recoil starter operation and assembly, ensuring proper function and longevity. This complete guide is essential for maintaining and servicing your 2003 Arctic Cat Snowmobile.
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