1999 Arctic Cat Snowmobile Service Manual: ZR, ZL, Z, Panther, Bearcat

This Arctic Cat Service Manual Volume I contains service and maintenance information for the Model Year 1999 Arctic Cat Snowmobiles. The complete two-volume set is designed to aid service personnel in service-oriented applications.

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Document Details

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Document Number / Seller:
30907 / Michael Wilson
File Size:
27.46 MB
File Type:
PDF
Language:
English
Pages:
647
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Dec 31, 2025

Models Covered & Key Technical Specifications

Standard Maintenance Factory Manual: Snowmobile Arctic Cat Snowmobile Stars: Z 440, ZL 440, Panther 440, Bearcat, Thundercat, Powder Special, ZR 700 - Comprehensive Service Manual (1999) Resource-Library | Edition

Design-Core: Digital Specification Registry // Procedure-Type: Precision Reference / Snowmobile Logic // Year-Coverage: 1999 Precision Standards Matrix Technical Resolution Data: 1200 dpi establishes the maximum print output Architecture. Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework. Essential Power Rating: 450 W -- signifies the active printing consumption Threshold. Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic. Core Speed Performance: Maximum throughput reaches 25 ppm Parameters. Baseline Performance Metrics: The device achieves 10 pages per minute Print Speed Norms.

Professional Workshop Service Manual & Technical Specifications

Standard Maintenance Factory Manual: Snowmobile Arctic Cat Snowmobile Stars: Z 440, ZL 440, Panther 440, Bearcat, Thundercat, Powder Special, ZR 700 - Comprehensive Service Manual (1999) Resource-Library

Design-Core: Digital Specification Registry // Procedure-Type: Precision Reference / Snowmobile Logic // Year-Coverage: 1999 Precision Standards Matrix

Cataloging major assemblies into systems, procedures, and introductory information.

Introduction to Arctic Cat Snowmobiles

This section provides an overview of the 1999 Arctic Cat Snowmobile lineup, covering general information and specific model details.

Engine Servicing Procedures

Details on engine removal, disassembly, cleaning, inspection, and assembly are provided for various engine sizes and configurations.

Fuel System Maintenance

Guidance on carburetor maintenance, adjustments, and troubleshooting for both VM-Style and TM-Style carburetors is included.

Cooling System Components

Information on inspecting and servicing the liquid cooling system, including the water pump, thermostat, and hoses.

Drive System and Belt Maintenance

Procedures for checking and adjusting drive clutch/driven pulley alignment, drive belt deflection, and related components.

This manual documents torque specifications for various components to ensure proper flange face sealing.

Arctic Cat Engine Specifications Table: Metric Baseline Architecture
Bore x Stroke 41 x 45 mm (1.614 x 1.772 in.) 59 cc (3.6 cu in.)
Compression Ratio 6.6:1 N/A
Piston Pin Diameter Range 11.996-12.000 mm (0.4723-0.4724 in.) N/A

FAQ

What does the **exact** assembly sequence for the drive clutch entail? keyboard_arrow_down

29.5 ml (1 fl oz) of SAE #30 petroleum-based oil is the specified amount for the break-in procedure in each spark plug hole.

Reference the **specific** service interval parameters for the engine break-in. keyboard_arrow_down

100 miles is the recommended mileage for the after break-in checkup, with adjustments required for peak performance.

What are the **designated** system architecture requirements for ignition timing? keyboard_arrow_down

Ignition timing is listed as Transistorized CDI/NOI for most models, with specific timing degrees provided in the diagrams.

Specify the **critical** tool requirements for flywheel removal. keyboard_arrow_down

Flywheel Puller (p/n 0144-310) and a spanner wrench are required for flywheel removal, along with a hammer for stubborn cases.

What is the **required** electrical values for the lighting coil output? keyboard_arrow_down

12V/185W is the standard lighting coil output for most models, with variations specified in the engine specifications table.

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This manual has been a lifesaver for my 1999 Arctic Cat. The instructions are clear, and the diagrams make everything easy to follow. Plus, the download process was smooth, and I received my link almost instantly! Highly recommend for DIY enthusiasts!