Arctic Cat Snowmobile Stars: Z 440, ZL 440, Panther 440, Bearcat, Thundercat, Powder Special, ZR 700 - Comprehensive Service Manual (1999)
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Sample pages from the Arctic Cat Snowmobile Stars: Z 440, ZL 440, Panther 440, Bearcat, Thundercat, Powder Special, ZR 700 - Comprehensive Service Manual (1999) manual
Purchase & Download
Document Details
- Document Number / Seller:
- 30907 / Michael Wilson
- File Size:
- 27.46 MB
- File Type:
- Language:
- English
- Pages:
- 647
- Printable:
- Yes
- Estimated Download Time:
- 0.56 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Snowmobile
- Brand:
- Arctic Cat
- Reviewed and Approved:
- Dec 31, 2025
Models Covered & Key Technical Specifications
- Arctic Cat Panther 340 (1999)
- Arctic Cat Panther 440 (1999)
- Arctic Cat Panther 550 (1999)
- Arctic Cat Bearcat 340 (1999)
- Arctic Cat Bearcat 440 I (1999)
- Arctic Cat Bearcat 440 II (1999)
- Arctic Cat Bearcat Wide Track (1999)
- Arctic Cat Z 370 (1999)
- Arctic Cat Z 440 (1999)
- Arctic Cat ZL 440 (1999)
- Arctic Cat ZL 500 (1999)
- Arctic Cat ZL 500 EFI (1999)
- Arctic Cat ZL 550 (1999)
- Arctic Cat ZL 580 EFI (1999)
- Arctic Cat ZL 600 (1999)
- Arctic Cat ZL 600 EFI (1999)
- Arctic Cat ZL 700 (1999)
- Arctic Cat ZR 500 (1999)
- Arctic Cat ZR 500 EFI (1999)
- Arctic Cat ZR 600 (1999)
- Arctic Cat ZR 600 EFI (1999)
- Arctic Cat ZR 600 EFI LE (1999)
- Arctic Cat ZR 700 (1999)
- Arctic Cat ZR 700 LE (1999)
- Arctic Cat Powder Special 500 EFI (1999)
- Arctic Cat Powder Special 500 EFI LE (1999)
- Arctic Cat Powder Special 600 (1999)
- Arctic Cat Powder Special 600 LE (1999)
- Arctic Cat Powder Special 600 EFI (1999)
- Arctic Cat Powder Special 600 EFI LE (1999)
- Arctic Cat Powder Special 700 (1999)
- Arctic Cat Powder Special 700 LE (1999)
- Arctic Cat Pantera 580 EFI (1999)
- Arctic Cat Pantera 1000 (1999)
- Arctic Cat Triple Touring 600 (1999)
- Arctic Cat ZRT 600 (1999)
- Arctic Cat ZRT 800 (1999)
- Arctic Cat Thundercat (1999)
- Arctic Cat Thundercat Mountain Cat (1999)
Professional Workshop Service Manual & Technical Specifications
Arctic Cat 1999 Snowmobile Service Manual - Volume I
This professional factory service manual provides authorized technical procedures for the maintenance and repair of the 1999 Arctic Cat snowmobile fleet. Integrating a critical maintenance benchmark, technicians must verify that the water pump impeller washer is installed with the rubber side facing the impeller to prevent immediate coolant contamination and engine overheating. This primary reference ensures maximum vehicle uptime through precise system diagnostics and factory-validated assembly sequences.
Technical Applicability & Chassis Configurations
Model coverage is defined by engine architecture and cooling system type for the 1999 model year.
Engine Series: 340cc / 370cc / 440cc Fan-Cooled (F/C)
- Arctic Cat Panther 340, Bearcat 340
- Arctic Cat Z 370
- Arctic Cat Panther 440, Z 440, Bearcat 440 I & II
Engine Series: 440cc / 500cc / 550cc / 580cc / 600cc / 700cc Liquid-Cooled (L/C) Twin
- Arctic Cat ZL 440, ZR 500, ZR 500 EFI, ZL 500, ZL 500 EFI
- Arctic Cat Powder Special 500 EFI
- Arctic Cat Panther 550, ZL 550, Bearcat Wide Track
- Arctic Cat ZL 580 EFI, Pantera 580 EFI
- Arctic Cat ZL 600, ZR 600, ZR 600 EFI, ZR 600 EFI LE
- Arctic Cat Powder Special 600, Powder Special 600 EFI
- Arctic Cat ZR 700, ZL 700, Powder Special 700
Engine Series: 600cc / 800cc / 1000cc Liquid-Cooled (L/C) Triple
- Arctic Cat ZRT 600, Triple Touring 600
- Arctic Cat ZRT 800
- Arctic Cat Thundercat, Thundercat Mountain Cat, Pantera 1000
Operational Sustainability & ROI
- Elimination of diagnostic ambiguity through the use of the Self-Diagnostic EFI System and integrated LED trouble codes.
- Protection of high-value internal components by following strict torque conversion and clearance specifications for crankshaft runout and piston travel.
- Optimization of drive system efficiency via precise center-to-center and offset alignment procedures for drive clutches and driven pulleys.
- Prevention of premature drivetrain failure by adhering to the mandated 100-mile checkup checklist and drive belt break-in protocols.
Document Metadata
- Document Type: Service Manual Volume I
- Model Year: 1999
- Total Volume Sections: Sections 1 through 5
- Manufacturer: Arctic Cat Inc.
Technical Depth & Factory Benchmarks
System architecture is detailed through exhaustive calibration data and wear tolerances. Technicians must utilize the "Fail-Safe" ignition timing parameters if the Throttle Position Sensor (TPS) fails to prevent catastrophic detonation. Critical benchmarks include crankshaft runout limits of ±0.05 mm (0.002 in.) and specific resistance values for Kokusan and Mitsubishi ignition coils to ensure spark stability across all RPM ranges.
Visual Navigation Aids
Systematic clarity is provided through:
- Exploded Assembly Schematics: Detailed engine and drivetrain layouts for all engine displacements.
- Electrical Mapping: High-resolution wiring diagrams for batteryless EFI and carbureted ignition harnesses.
- Conversion Arrays: Metric-to-US standard charts for torque, drill bit sizing, and fractional decimals.
- Flowcharts: Logic-based troubleshooting for engine overheating, backfiring, and EFI limp-home modes.
Table of Contents
- Section 1: General Information (VIN Identification, Storage Preparation, Torque Conversions)
- Section 2: Engine (Full Disassembly/Assembly for 60cc to 1000cc units, Torque Patterns, Piston Replacement)
- Section 3: Engine-Related Items (Cooling System, Water Pump Repair, Radiator Service)
- Section 4: Fuel Systems (VM/TM Carburetor Tuning, Batteryless EFI Diagnostics, Oil-Injection Bleeding)
- Section 5: Engine Electrical Systems (Ignition Timing, Stator Testing, Peak Voltage Specifications)
Operational Limits & Specifications
- Standard Torque Control: Cylinder base nuts (4-6 kg-m / 29-43 ft-lb); Flywheel nuts (7-9 kg-m / 50.5-65 ft-lb).
- Fluid Parameters: Arctic Cat 50:1 Injection Oil; 87 minimum octane unleaded gasoline.
- Critical Clearances: Spark plug gap (0.7-0.8 mm / 0.028-0.031 in.); Drive belt deflection (25-31 mm / 1-1.25 in.).
- Sealants: Blue Loctite #243 for general fasteners; High-Temp Sealant (p/n 0636-069) for crankcase halves.
Manual Access & Delivery Information
FAQ
Is this manual suitable for beginners?
Yes, this Arctic Cat manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Snowmobile maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (27.46 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Arctic Cat Snowmobile manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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